Froling Lambdamat LM 1000 SPS Manuale utente
Operating Instructions
Lambdamat LM 1000 SPS
Translation of the original German operating instructions for the operator
Read and follow the instructions and safety information!
Technical changes, typographical errors and omissions reserved!
B1300015_en | Edition 11/08/2015
Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
Table of contents
1 General 5
1.1 Lambdamat LM 1000 Product Overview 6
2 Safety 9
2.1 Hazard levels of warnings 9
2.2 Pictograms used 10
2.3 General safety information 11
2.4 Permitted uses 12
2.4.1 Permitted fuels 12
Wood chips
12
Wood pellets
13
Wood shavings
13
Miscanthus
13
Changing the fuel
14
2.4.2 Non-permitted fuels 14
2.4.3 Qualification of operating staff 15
2.4.4 Protective equipment for operating staff 15
2.5 Design information 15
2.5.1 Installation and approval of the heating system 15
2.5.2 General information for installation room (boiler room) 16
2.5.3 Requirements for central heating water 16
2.5.4 Return lift 17
2.5.5 Use with storage tank 17
2.5.6 Chimney connection/chimney system 17
2.6 Safety devices 18
2.6.1 External safety devices 19
Hydraulic chamber safety switch
19
Guardrail
19
2.7 Residual risks 20
2.8 Emergency procedure 21
2.8.1 Overheating of the system 21
2.8.2 Smell of flue gas 22
2.8.3 Fire in the system 22
3 Operating the system 23
3.1 Assembly and initial startup 23
3.2 Filling the store space with fuel 24
3.2.1 Loading of fuel for a partially emptied store with rotary agitator 25
3.2.2 Loading fuel in an empty store space with a rotary agitator 25
Rotary agitator with combined drive system
26
Rotary agitator with separate drive system (optional)
26
3.2.3 Blowing in fuel for a partially emptied store with rotary agitator 27
3.2.4 Blowing in fuel for an empty store with rotary agitator 27
Rotary agitator with combined drive system
28
Rotary agitator with separate drive system (optional)
29
3.2.5 Blowing in pellets for a store with pellet screw 29
3.2.6 Loading fuel in a store space with a sliding floor discharge unit 29
3.2.7 Loading fuel in a store space with a horizontal screw discharge unit 30
3.2.8 Loading fuel in a store space with an inclined screw discharge unit 30
Table of contents
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3.3 Heating up the boiler 31
3.3.1 Switching on the power supply 31
3.3.2 Switching on the boiler 31
3.3.3 Controlling the boiler 31
3.3.4 Switching off the boiler 31
3.3.5 Switching off the power supply 32
4 Servicing 33
4.1 General information on servicing 33
4.2 Inspection 35
4.2.1 Checking the system pressure 35
4.2.2 Checking the thermal discharge safety device 35
4.2.3 Checking the safety valve 35
4.2.4 Checking the geared motors 35
4.2.5 General visual inspection 36
4.3 Cleaning 37
4.3.1 Emptying the combustion chamber ash container (optional) 37
4.3.2 Cleaning the combustion and burning chamber 39
Cleaning the burning chamber
40
Cleaning the combustion chamber
40
4.3.3 Emptying the multicyclone ash container 41
4.4 Periodic inspection and cleaning 42
4.5 Periodic inspection and cleaning (approx. 1,000 hrs) 43
4.5.1 Cleaning the ash transfer chamber 43
4.5.2 Cleaning the broadband probe 44
4.5.3 Cleaning the flue gas temperature sensor 44
4.5.4 Cleaning the flue gas recirculation (FGR) duct 45
4.5.5 Checking the heat exchanger 45
4.5.6 Cleaning the area under the moving grate 46
4.6 Periodic inspection and cleaning (approx. 3,000 hrs) 47
4.6.1 Cleaning the combustion air fan 47
4.6.2 Checking the seal of the cleaning port doors 47
4.6.3 Checking the seal of the reversing chamber door 48
4.6.4 Checking the position and seal of the burning and combustion chamber door 48
4.6.5 Positioning the burning chamber and combustion chamber door 49
4.6.6 Cleaning the fireclay elements 50
4.6.7 Checking the underpressure controller 51
4.6.8 Checking the combustion chamber overpressure sensor 52
4.6.9 Cleaning the FGR blower fan 52
4.6.10 Cleaning the induced draft fan 53
4.6.11 Lubricating the bearings 53
4.6.12 Checking the flue gas pipe 53
4.7 Maintenance instructions for hydraulic system 54
4.8 Emissions measurement by chimney sweep or regulatory body 55
4.9 Maintenance agreement / Customer service 55
4.10 Replacement parts 55
4.11 Disposal information 56
4.11.1 Disposal of the ash 56
4.11.2 Disposal of system components 56
5 Troubleshooting 57
5.1 General faults in the power supply 57
Table of contents
Operating Instructions | B1300015_en 3
5.1.1 Behaviour of system after a power failure 57
5.2 Excessive temperature 57
5.3 Faults with fault message 57
5.3.1 Procedure for fault messages 58
5.3.2 Acknowledging a fault message 58
6 Appendix 60
6.1 Addresses 60
6.1.1 Address of manufacturer 60
6.1.2 Address of the installer 60
Table of contents
4 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
1 General
Thank you for choosing a quality product from Froling. The product features a state-of-
the-art design and conforms to all currently applicable standards and testing
guidelines.
Please read and observe the documentation provided and always keep it close to the
system for reference. Observing the requirements and safety information in the
documentation makes a significant contribution to safe, appropriate, environmentally
friendly and economical operation of the system.
The constant further development of our products means that there may be minor
differences from the pictures and content. If you discover any errors, please let us
know: [email protected].
Subject to technical change.
Warranty and Guarantee Conditions
Our sale and delivery conditions will be applicable. These conditions have been made
available to customers, and customers have been made aware of them at the time of
order completion.
You can also find the guarantee conditions on the enclosed guarantee certificate.
General 1
Operating Instructions | B1300015_en 5
1.1 Lambdamat LM 1000 Product Overview
1 Control cabinet with integrated
controller
12 Secondary air servo-motor I
2 Main switch: switches the power
supply on and off for the entire system
13 Automatic ignition
3 SPS 4000 control panel 14 Burning chamber temperature sensor
4 Reversing chamber door 15 Thermal discharge valve connection
5 Combustion chamber door 16 Boiler return connection
6 Burning chamber door 17 Safety valve connection
7 Combustion air blower fan 18 Boiler flow connection
8 Ash container 300l (optional) 19 Flue gas recirculation (FGR)
(optional)
9 Drive for ash removal (optional) 20 Primary air servo-motor flue gas
recirculation (FGR)
10 Burning chamber overpressure
monitor
21 Secondary air servo-motor flue gas
recirculation (FGR)
11 Under-pressure controller
1General
Lambdamat LM 1000 Product Overview
6 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
22 Compressed air tank of compressed
air cleaner (optional)
25 Secondary air servo-motor II
23 Air distribution frame of compressed
air cleaner (optional)
26 Tertiary air servo-motor
24 Primary air actuator 27 High-limit thermostat (STL)
General 1
Lambdamat LM 1000 Product Overview
Operating Instructions | B1300015_en 7
28 Stoker duct 31 High-temperature firebrick-lined
combustion chamber
29 Burn back protection system (shown
here: burn back flap; optional: rotary
valve)
32 Multiple-pass heat exchanger
30 Moving grate 33 Cleaning door
1General
Lambdamat LM 1000 Product Overview
8 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
2 Safety
2.1 Hazard levels of warnings
This documentation uses warnings with the following hazard levels to indicate direct
hazards and important safety instructions:
DANGER
The dangerous situation is imminent and if measures are not observed it will lead
to serious injury or death. You must follow the instructions!
WARNING
The dangerous situation may occur and if measures are not observed it will lead
to serious injury or death. Work with extreme care.
CAUTION
The dangerous situation may occur and if measures are not observed it will lead
to minor injuries or damage to property.
Safety 2
Hazard levels of warnings
Operating Instructions | B1300015_en 9
2.2 Pictograms used
The following symbols are used in the documentation and/or on the boiler to show
what is required and forbidden and to give warnings.
In accordance with the Machinery Directive, signs fitted directly within the danger area
of the boiler indicate immediate hazards or safety procedures. These stickers must not
be removed or covered.
Refer to the operating
instructions
Wear safety shoes
Always wear protective gloves Wear hearing protection
Keep the doors closed Turn off the main switch
Unauthorised access prohibited No not walk on the surface
Warning - hot surface Warning - hazardous electrical
voltage
Warning - hazardous or irritant
materials
Warning - automatic boiler
startup
Hand injury warning Warning of injury to fingers or
hands, automatic fan
Cutting injury warning Warning of injury to fingers or
hands, automatic screw
2Safety
Pictograms used
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Indice
Altri manuali Froling Sistema di riscaldamento
