GEISMAR MPR-M Manuale di istruzioni

Société des Anciens Etablissements L.GEISMAR

113 bis, avenue Charles de Gaulle

92200 NEUILLY SUR SEINE

Tél : +33 (0)1 41 43 40 40 — E-mail : [email protected]

Société des Anciens Etablissements L.GEISMAR

Boite Postale 50327 5, rue d’Altkirch

68006 COLMAR CEDEX FRANCE

Tél : +33 (0) 3 89 80 41 90 - Fax : 33 (0) 3 89 80 42 28

E-mail : [email protected]

OPERATION & MAINTENANCE INSTRUCTIONS

Model

HYDRAULIC RAIL THREADER

Type

MPR – M

H90461 / NO 10055

Version : 03/11

Version

03/11

HYDRAULIC RAIL THREADER

H90461 / NO 10055

TYPE MPR – M

SUMMARY

CHAPTER - 1 SAFETY

1 – 1 FOREWORD .........................................................................................................................................................1

1 – 2 WARNING .............................................................................................................................................................2

1 – 3 GENERAL SAFETY INSTRUCTIONS...................................................................................................................2

1 – 3 – 1 T

RANSPORT

– S

TORAGE

................................................................................................................................................ 3

1 – 4 SPECIAL SAFETY INSTRUCTIONS.....................................................................................................................4

1 – 4 – 1 E

QUIPMENT

WITH

COMBUSTION

ENGINE

....................................................................................................................... 4

1 – 4 – 2 E

QUIPMENT

WITH

ELECTRICAL

DEVICES

.......................................................................................................................... 4

1 – 4 – 3 E

QUIPMENT

WITH

HYDRAULIC

DEVICES

........................................................................................................................... 4

1 – 4 – 4 L

IFTING

EQUIPMENT

....................................................................................................................................................... 5

CHAPTER - 2 PRESENTATION

2 – 1 GENERAL PRESENTATION.................................................................................................................................7

2 – 2 GENERAL INFORMATION ...................................................................................................................................8

CHAPTER - 3 TECHNICAL CHARACTERISTICS

3 – 1 GENERAL CHARACTERISTICS...........................................................................................................................9

3 – 2 DIMENSIONS OF THE RAIL THREADER..........................................................................................................11

3 – 3 LOCATION IN LOADING CLEARANCE..............................................................................................................12

CHAPTER - 4 EQUIPMENTS

4 – 1 LOCATION OF THE MAIN UNITS ......................................................................................................................13

4 – 2 HYDRAULIC UNIT...............................................................................................................................................14

4 – 4 HYDRAULIC CONTROLS...................................................................................................................................15

4 – 5 MOTORISED TROLLEYS ...................................................................................................................................16

4 – 5 – 1 T

RAVEL

TROLLEY

......................................................................................................................................................... 17

4 – 6 MAIN FRAME ......................................................................................................................................................19

4 – 7 ELETRICAL UNIT................................................................................................................................................21

4 – 7 – 1 E

LECTRICAL

ENCLOSURE

............................................................................................................................................. 21

4 – 7 – 2 B

ATTERY

COMPARTMENT

............................................................................................................................................. 22

4 – 7 – 3 L

INING

RACK

............................................................................................................................................................. 23

CHAPTER - 5 OPERATING INSTRUCTIONS

5 – 1 HANDLING INSTRUCTIONS ..............................................................................................................................25

5 – 2 PREAMBLE .........................................................................................................................................................25

5 – 2 – 1 R

EMINDER

TERMS

USED

THIS

CHAPTER

............................................................................................................... 25

Version

03/11

HYDRAULIC RAIL THREADER

H90461 / NO 10055

TYPE MPR – M

SUMMARY

5 – 3 PUTTING THE RAIL THREADER ONTO THE TRACK ......................................................................................26

5 – 4 POSITION ON THE SITE....................................................................................................................................26

5 – 4 – 1 T

RACK

REPLACEMENT

SITE

.......................................................................................................................................... 26

5 – 4 – 2 P

ROCEDURE

................................................................................................................................................................ 27

5 – 4 – 3 S

ITE

FOR

REPLACING

TWO

RAILS

.................................................................................................................................. 29

5 – 5 SPECIFIC HANDLING INSTRUCTION ...............................................................................................................31

5 – 6 PUTTING OFF TRACK........................................................................................................................................32

CHAPTER - 6 SERVICING

6 – 1 GENERAL MAINTENANCE INSTRUCTIONS ....................................................................................................33

6 – 1 – 1 R

ULES

FOLLOWED

............................................................................................................................................. 33

6 – 1 – 2 M

AINTENANCE

OPERATION

........................................................................................................................................... 34

6 – 2 PREVENTIVE MAINTENANCE TIME TABLE.....................................................................................................34

6 – 2 – 1 D

AILY

MAINTENANCE

.................................................................................................................................................... 35

6 – 3 INTERVENTIONS AFTER COMMISSIONING....................................................................................................35

6 – 4 PREVENTIVE MAINTENANCE OPERATIONS ..................................................................................................36

6 – 5 MAINTENANCE...................................................................................................................................................37

6 – 5 – 1 I

NTERVENTIONS

AFTER

COMMISSIONING

........................................................................................................................ 37

6 – 5 – 2 C

LEANING

................................................................................................................................................................... 37

6 – 6 PROCEDURE FOR CHANGING A WHEEL........................................................................................................38

6 – 7 HYDRAULIC OIL .................................................................................................................................................39

6 – 8 TABLE OF EQUIVALENCES FOR HYDRAULIC OILS.......................................................................................40

CHAPTER - 7 STORAGE AND RECYCLING

7 – 1 GENERAL STORAGE INSTRUCTIONS .............................................................................................................41

7 – 1 – 1 C

HOICE

STORAGE

CONDITIONS

................................................................................................................................41

7 – 1 – 2 S

TORAGE

PREMISES

.................................................................................................................................................... 41

7 – 1 – 3 P

UTTING

INTO

STORAGE

.............................................................................................................................................. 41

7 – 2 DECOMMISSONING - DISASSEMBLY - DISPOSAL.........................................................................................41

CHAPTER - 8 SPARE PARTS

8 – 1 FOREWORD .......................................................................................................................................................43

8 – 2 AFTER SALES SERVICE DETAILS....................................................................................................................44

WARNINGS

THE MANUFACTURER WILL ACCEPT NO LIABILITY IN THE FOLLOWING CASES :

Machine use contrary to the instructions given in the operating and maintenance manual.

Failure to abide by the periodical checking requirements stipulated by the legislation in force in

the country where the work equipment is used.

Use by unauthorised persons and/or persons without the requisite professional skills.

Consequences resulting from a misunderstanding of the operating and maintenance manual by

the user.

Use contrary to the stipulations of the standards mentioned herein.

Failure to carry out the running-in procedure.

Power supply faults.

Failure to comply with specified servicing rules. Alterations or repairs not authorised by the

manufacturer.

Use of spare parts not supplied by the manufacturer.

Use of different lubricants, fuels and consumables to those recommended in this maintenance

manual.

Exceptional or unforeseeable events.

USE OF THE OPERATING AND MAINTENANCE MANUAL :

The operating and maintenance manual is intended for heads of operations and staff

responsible for servicing the machine as well as all workers required to carry out actions. Their

attention is drawn in particular to the parts relating to safety at work.

The operating and maintenance manual provides the necessary information for correct use of

the work equipment as intended by the manufacturer.

The manual provides operating and maintenance instructions for the work equipment. It does

not dispense the staff using the equipment from training.

The operating and maintenance manual forms an integral part of the work equipment. It must

be kept until the machine has been written off.

The operating and maintenance manual must be kept in a safe place inside the control station

in order to be instantly available if required.

If destroyed or lost, the user will be obliged to order a copy from the manufacturer.

Users may ask the manufacturer to provide additional information and supplement the

operating and maintenance manual in their possession with updates. Once provided, these

items will become integral parts of the operating and maintenance manual.

If the work equipment is transferred, the user is asked to inform the manufacturer of the new

owner’s details.

The user is required to deliver this operating and maintenance manual with the work equipment

to the new owner.

In order to ensure permanent compliance with the legislation in force, the

manufacturer reserves the right to make improvements to the work equipment and to

the operating and maintenance manual without having to update previous editions.

Noncontractual photographs illustrations

Dear customer,

You have just acquired of equipment of work of the Group GEISMAR.

We thank you for confidence that you testify to us and wish that this acquisition give you whole

satisfaction.

The Group GEISMAR requires of you to give a very detailed attention to the

recommendations contained in this document.

A permanent availability of the material and its use under the best conditions of safety require

a control and a regular maintenance. The lifespan of a machine is directly a function of the

care taken to its control and its maintenance.

To ensure you a maintenance of the characteristics of the equipment of work, the Group

GEISMAR draws your attention to the essential points:

Respect the periodicities of maintenance,

Use the lubricants recommended,

Replace the defective elements by original parts,

Not to make any modification,

This constitutes in many cases, one of the conditions to take advantage of your rights of

guarantee and a maintenance of conformity to the regulations in force.

The Group "GEISMAR" recalls you that precision of your order of spare parts, depends a fast

forwarding, and consequently, the productivity of your equipment of work.

By hoping that our material designed and worked out according to the last advanced

techniques, gives you the services that you expect some.

Dear Client, we remain fully at your disposal.

Société des Anciens Établissements L. GEISMAR

DECLARATION OF CONFORMITY

The undersigned manufacturer :

SOCIÉTÉ DES ANCIENS ÉTABLISSEMENTS L. GEISMAR

Boîte Postale 50327

5, rue d'Altkirch

68006 COLMAR CEDEX

FRANCE

Declares that the machinery listed below :

Is compliant with :

- the regulatory requirements defined in the Machinery Directive 2006/42/CE,

Person authorized to prepare the technical file : Project Manager :

D. FURSTOSS

Chief Technical Officer

J. LOLL

COLMAR, the 15/03/2011

IMPORTANT : All changes made to the machinery without the prior wruitten approval of the manufacturer,

shall renderthis declaration null and avoid.

Designation :

HYDRAULIC RAIL THREADER

MPR – M

Code

H90461 / NO 10055

Serial number

HYDRAULIC RAIL THREADER

H90461 / NO 10055

TYPE

MPR – M

Marking

COMPANY PLATE ENABLING IDENTIFICATION OF THE PRODUCT

PLEASE READ THE OPERATING AND MAINTENANCE MANUAL

IT IS MANDATORY TO WEAR SAFETY SHOES

IT IS MANDATORY TO WEAR PROTECTIVE GLOVES

IT IS MANDATORY TO WEAR A HELMET

WARNING: DO NOT STAND CLOSE TO THE LOAD

WARNING: RISK OF INJURY BY CRUSHING

DANGER: INFLAMMABLE PRODUCTS

POWER VOLTAGE

H90461 / NO 10055

HYDRAULIC RAIL THREADER

TYPE

MPR – M

STOP POWER VOLTAGE

RISK OF ENGAGING THE GAUGE

DO NOT PARK IN THE WORK ZONE

TORQUE SETTING

LIFTING POINT

MAXIMUM PAYLOAD

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