Generac Power Systems SVP5000 97193 Manuale utente

Model No. 97193 (5,000 Watt AC Generator) Manual No. B4468 evision 3 (7/11/2000)

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SVP5000

Portable Generator Owner’s Manual

DANGER! This generator is designed for outdoor use only. Never use this generator inside any building

or enclosure including the generator compartment of a recreational vehicle ( V). Carbon monoxide

poisoning, fire and/or an explosion may result. No user performed modifications, including venting of

exhaust and/or cooling ventilation, will eliminate the danger. Always have at least two feet of clearance on

all sides of the generator even while operating the unit outdoors.

DANGER! You must isolate the generator from the electric utility by opening the electrical systems main

circuit breaker or main switch if this unit is used for backup power. Failure to isolate the generator from

the power utility may result in injury or death to electric utility workers and damage to the

generator due to a backfeed of electrical energy.

The Emission Control System for this generator is warranted for standards set by the

Environmental Protection Agency. For warranty information refer to the engine owners manual.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

Generac Portable Products SVP5000 Generator

EQUIPMENT DESCRIPTION

This generator is an engine-driven, revolving field,

alternating current (AC) generator. It was designed to

supply electrical power for operating compatible

electrical lighting, appliances, tools and motor loads.

This manual contains information for a generator that

operates 120 and/or 240 Volt, single phase, 60 Hz

devices that require up to 5,000 watts (5.0 kW) of

power that pull up to 41.7 Amps at 120 Volts or

20.8 Amps at 240 Volts.

CAUTION! Do Not exceed the generators

wattage/amperage capacity. Add up the rated

watts of all devices you are connecting to

generator receptacles at one time. This total

should not be greater than 5,000 watts. In most

cases rated watts of the electrical device can be

found on the device nameplate. If the device

nameplate gives only volts and amps, multiply

volts times amps to obtain watts

(volts X amps = watts).

The SVP5000 generator has the following features:

 120/240 Volt AC, 20 Amp locking receptacle.

 120 Volt AC, 30 Amp locking receptacle.

 120 Volt, 20 Amp duplex receptacle.

 Low Oil Shutdown: Automatically shuts down the

engine if oil drops below safe operation level.

 Five gallon overhead fuel tank.

 The generators revolving field is driven at about

3600 rpm by a Briggs & Stratton 10HP engine.

DANGER! Do Not tamper with engine

governed speed. High operating speeds are

dangerous and increase risk of personal injury

or damage to equipment. The generator

supplies correct rated frequency and voltage

only when running at proper governed speed.

Incorrect frequency and/or voltage can damage

some connected electrical loads. Operating at

excessively low speeds imposes a heavy load

at such reduced speeds, when adequate

engine power is not available, and may shorten

engine life.

SAFETY RULES

This generator set was designed and manufactured

for specific applications. Do Not attempt to modify the

unit or use it for any application it was not designed

for. If you have any questions about your generators

application, ask your dealer or consult the factory.

The manufacturer could not possibly anticipate every

circumstance that might involve a hazard. For that

reason warnings in the Manual and warnings on tags

or decals affixed to the unit are not all-inclusive. If you

intend to handle, operate or service the unit by a

procedure or method not specifically recommended by

the manufacturer, first make sure that such a

procedure or method will not render this equipment

unsafe or pose a threat to you and others.

Read this manual carefully and become familiar

with your generator set. Know its applications, its

limitations and any hazards involved.

 The generator produces a very powerful voltage that

can cause extremely dangerous electrical shock.

Avoid contact with bare wires, terminals, etc. Never

permit an unqualified person to operate or service

the generator.

Never handle any kind of electrical cord or device

while standing in water, while barefoot or while

hands or feet are wet. Dangerous electrical shock

may result.

 The National Electric Code requires the frame and

external electrically conductive parts of the

generator be properly connected to an approved

earth ground. Local electrical codes may also

require proper grounding of the generator. Consult

with a local electrician for grounding requirements in

your area.

 Use a ground fault circuit interrupter in any damp or

highly conductive area (such as metal decking or

steel work).

The engine exhaust from this product

contains chemicals known to the State

of California to cause cancer, birth

defects, or other reproductive harm.

WARNING:

Generac Portable Products SVP5000 Generator

Do Not use worn, bare, frayed or otherwise

damaged electrical cord sets with the generator.

Using a defective cord set may result in electrical

shock or damage to equipment and/or property.

 Operate unit only on level surfaces and where it will

not be exposed to excessive moisture, dirt, dust or

corrosive vapors.

 Gasoline is highly FLAMMABLE and its vapors are

EXPLOSIVE. Do Not permit smoking, open flames,

sparks or heat in the vicinity while handling gasoline.

Avoid spilling gasoline on a hot engine. Comply with

all laws regulating storage and handling of gasoline.

Do Not overfill the fuel tank. Always allow room for

fuel expansion. If tank is overfilled, fuel can overflow

onto a hot engine and cause FI E or EXPLOSION.

Never store a generator with fuel in the tank where

gasoline vapors might reach an open flame, spark or

pilot light (as on a furnace, water heater, clothes

dryer). FI E or an EXPLOSION may result.

 Generator exhaust gases contain DEADLY carbon

monoxide gas. This dangerous gas, if breathed in

sufficient concentrations, can cause

unconsciousness or even death. Operate this

equipment only in the open air where adequate

ventilation is available.

 The unit requires an adequate flow of cooling air for

its continued proper operation. Never operate the

unit inside any room or enclosure where the free

flow of cooling air into and out of the unit might be

obstructed. Allow at least 2 feet of clearance on all

sides of generator or you could damage the unit.

ead Cold Weather Operation on page 7.

Never start or stop the engine-generator with

electrical loads connected to receptacles with the

connected devices turned ON. Start the engine and

let it stabilize before connecting any electrical loads.

Disconnect all electrical loads before shutting down

the generator.

Do Not insert any object through cooling slots of the

engine-generator. You could damage the unit or

injure yourself.

 Never operate the generator:

in rain; in any enclosed compartment; when

connected electrical devices overheat; if electrical

output is lost; if engine or generator sparks; if flame

or smoke is observed while unit is running; if unit

vibrates excessively.

GROUNDING THE

GENERATOR

The National Electrical Code requires that the frame

and external electrically conductive parts of this

generator be properly connected to an approved earth

ground. Local electrical codes may also require proper

grounding of the unit. For that purpose, a

G OUNDING WING NUT is provided on the

generator end (Figure 1).

Generally, connecting a No. 12 AWG (American Wire

Gauge) stranded copper wire to the grounding wing

nut and to an earth-driven copper or brass grounding

rod (electrode) provides adequate protection against

electrical shock. Be careful to keep the grounding wire

attached after connecting the stranded copper wire.

However, local codes may vary widely. Consult with a

local electrician for grounding requirements in your

area.

Properly grounding the generator helps prevent

electrical shock if a ground fault condition exists in the

generator or in connected electrical devices. Proper

grounding also helps dissipate static electricity, which

often builds up in ungrounded devices.

Figure 1  Grounding Wing Nut

Grounding Wing Nut

Generac Portable Products SVP5000 Generator

1 0 Volt AC, 0 Amp Duplex Receptacle  May be

used to supply electrical power for the operation of

120 Volt AC, 20 Amp, single phase, 60 Hz electrical

lighting, appliance, tool and motor loads.

1 0 Volt AC, 30 Amp Receptacle  May be used to

supply electrical power for the operation of 120 Volt

AC, 30 Amp, single phase, 60 Hz electrical lighting,

appliance, tool and motor loads.

1 0/ 40 Volt AC, 0 Amp Receptacle  May be

used to supply electrical power for the operation of

120 and/or 240 Volt AC, 20 Amp, single phase, 60 Hz

electrical lighting, appliance, tool and motor loads.

Circuit Breakers (AC)  Each receptacle is provided

with a circuit breaker to protect the generator against

electrical overload. Breakers are "push to reset" type.

Fuel Shut Off  Controls fuel supply to engine.

Fuel Tank  Capacity of 5 U.S. gallons (19 liters).

Grounding Wing Nut  Provides a tie-point for

connecting the generator frame to earth ground.

Oil Fill  Fill engine with oil here. See page 5 for oil

requirements.

KNOW YOUR GENERATOR

Read this owners manual and safety rules before operating your generator.

Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and

adjustments. Save this manual for future reference.

Circuit Breakers (AC)

Fuel Tank

120 Volt AC, 30 Amp

eceptacle

120/240 Volt AC, 20 Amp

eceptacle

120 Volt AC, 20 Amp

Duplex eceptacles

Grounding Wing Nut

Fuel ShutOff

Valve

Oil Fill

Generac Portable Products SVP5000 Generator

BEFORE STARTING THE

ENGINE

Add Oil

WARNING! Any attempt to crank or start the

engine before it has been properly filled with

the recommended oil may result in an engine

failure.

To fill your engine with oil:

 Place generator on a level surface.

 Clean area around oil fill and remove oil fill cap.

 Select the oil's viscosity grade and fill engine with oil

following the instructions given in the engine owners

manual. Do Not overfill!

 Install oil fill cap.

NOTE: The generators revolving field rides on a pre-

lubricated and sealed ball bearing that requires no

additional lubrication for the life of the bearing.

Add Gasoline

DANGER! Explosion Hazard! Never fill fuel

tank indoors. Never fill fuel tank when engine is

running or hot. Do Not light a cigarette or

smoke when filling the fuel tank.

WARNING! Do Not overfill the fuel tank.

Always allow room for fuel expansion.

 Use regular UNLEADED gasoline with the

Generator engine. Do Not use premium gasoline.

Do Not mix oil with gasoline.

 Clean area around fuel fill cap, remove cap.

 Add unleaded regular gasoline, slowly to fuel tank.

Be careful not to overfill. Allow about 1/2" of tank

space for fuel expansion (Figure 2).

 Install fuel cap and wipe up any spilled gasoline.

IMPORTANT: It is important to prevent gum deposits

from forming in essential fuel system parts such as the

carburetor, fuel filter, fuel hose or tank during storage.

Also, experience indicates that alcohol-blended fuels

(called gasohol, ethanol or methanol) can attract

moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage.

To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. See

Storage on page 10. Never use engine or carburetor

cleaner products in the fuel tank or permanent

damage may occur.

Figure 2  Fill Tank with Fuel

Generac Portable Products SVP5000 Generator

OPERATING THE GENERATOR

CAUTION! Never start or stop, the engine with

electrical loads connected to the unit and with

the connected devices turned ON.

Starting the Engine

DANGER! Breathing Hazard! Never run

engine indoors or in enclosed poorly ventilated

areas. Engine exhaust contains carbon

monoxide, an odorless and deadly gas.

WARNING! Burn Hazard! Temperature of

muffler and nearby areas may exceed 150°F

(65°C). Avoid these areas.

 Unplug all electrical loads from generator

receptacles before starting the engine.

 Make sure the unit is in a level position.

 Open the fuel shutoff valve (Figure 3).

 Move the choke lever to the Choke position

(Figure 4).

 Set the engine control switch to the On position

(Figure 5).

 Grasp starter grip and pull slowly until you feel some

resistance. Then pull cord out with rapid full arm

stroke. Let rope return slowly. Do Not let rope snap

back against starter.

 When engine starts, move choke lever to Run

position.

NOTE: If engine fails to start after 3 pulls, move the

choke lever to Run and pull starter rope again.

NOTE: If the engine still fails to start, check for proper

oil level in crankcase. Unit is equipped with a low oil

shutdown system. See engine owners manual for

information regarding the low oil shutdown system.

NOTE: If engine fires, but does not continue to run,

move choke lever to Run and repeat starting

instructions.

Connecting Electrical Loads

 Let engine stabilize and warm up for a few minutes

after starting.

 Plug in and turn on the desired 120 and/or 240 Volt

AC, single phase, 60 Hz electrical loads.

Do Not connect 240 Volt loads to the 120 Volt

duplex receptacles.

Do Not connect 3phase loads to the generator.

Do Not connect 50 Hz loads to the generator.

DO NOT OVERLOAD THE GENERATOR. Add up

the rated watts (or amps) of all loads to be

connected at one time. This total should not be

greater than the rated wattage/amperage capacity of

the generator. See Dont Overload the Generator

on page 9.

Figure 3  Fuel ShutOff Valve

Figure 4  Choke Lever

Figure 5  Engine Control Switch

Generac Portable Products SVP5000 Generator

Stopping the Engine

 Unplug all electrical loads from generator panel

receptacles. Never start or stop engine with

electrical devices plugged in and turned on.

 Let engine run at no-load for several minutes to

stabilize the internal temperatures of engine and

generator.

 Move engine control switch to the Off position.

 Close the fuel shutoff valve.

COLD WEATHER

OPERATION

Under certain weather conditions (temperatures below

40°F [4°C] and a high dew point), your Generac

generator may experience icing of the carburetor

and/or the crankcase breather system.

In an emergency, use the original shipping box as a

temporary shelter:

 Cut off all flaps.

 Cut out one of the long sides of the box to expose

exhaust side of unit. Ensure a minimum of two feet

clearance between open side of box and nearest

object.

 Cut appropriate slots to access receptacles of unit.

You may also need to cut a clearance slot for the

handle.

 Start unit, then place box over it.

IMPORTANT: emove shelter when temperature is

above 40°F [4°C].

For a more permanent shelter, build a structure that

will enclose three sides and the top of the generator:

 Make sure entire muffler-side of generator is

exposed. A typical shelter is shown in Figure 6.

 Ensure a minimum of two feet clearance between

open side of box and nearest object.

 Face exposed end away from wind and elements.

 Enclosure should hold enough heat created by the

generator to prevent icing problems.

CAUTION! Never run unit indoors; Do Not

enclose generator any more than shown.

emove shelter when temperatures are above

40°F [4°C].

Figure 6  Typical Cold Weather Temporary Shelter

Wind

Generac Portable Products SVP5000 Generator

RECEPTACLES

1 0 Volt AC, 0 Amp Duplex

Receptacles

Each of these receptacles is protected against

overload by 20 Amp push-to-reset circuit breaker.

Use each receptacle to operate 120 Volt, 60 Hz, single

phase loads requiring up to 2,400 (2.4kW) watts of

power at 20 Amps of current (Figure 7).

1 0/ 40 Volt AC, 0 Amp Locking

Receptacle

Use a NEMA L14-20P plug with this receptacle.

Connect a 4-wire cord set rated for 250 Volt loads at

20 AC Amps (or greater) (Figure 8). You can use the

same 4-wire cord if you plan only to run a 120 Volt

load.

This receptacle powers 120/240 Volt AC, 60 Hz, single

phase loads and is protected by a 20 Amp push-to-

reset circuit breaker.

1 0 Volt AC, 30 Amp Locking

Receptacle

Use a NEMA L5-30P plug with this receptacle.

Connect a 3-wire cord set rated for 125 Volt AC loads

at 30 Amps to the plug (Figure 9).

Use this receptacle to operate 120 Volt AC, 60 Hz,

single phase loads requiring up to 3,600 watts

(3.6 kW) of power at 30 Amps. The outlet is protected

by a 30 Amp push-to-reset circuit breaker.

Figure 9  120 Volt, 30 Amp Locking eceptacle

Figure 7  120 Volt, 20 Amp Duplex eceptacle

Figure 8  120/240 Volt, 20 Amp Locking eceptacle

Generac Portable Products SVP5000 Generator

DONT OVERLOAD THE

GENERATOR

Overloading a generator in excess of its rated wattage

capacity can result in damage to generator and to

connected electrical devices. Observe the following, to

prevent overloading the unit:

 Add up the total wattage of all electrical devices to

be connected at one time. This total should NOT be

greater than the generators wattage capacity.

 The rated wattage of lights can be taken from light

bulbs. The rated wattage of tools, appliances and

motors can usually be found on a data plate or decal

affixed to the device.

 If the appliance, tool or motor does not give wattage,

multiply 120 Volts times ampere rating to determine

watts (volts x amps = watts).

 Some electric motors, such as induction types,

require about three times more watts of power for

starting than for running. This surge of power lasts

for only a few seconds when starting such motors.

Be sure you allow for this high starting wattage

when selecting electrical devices to connect to your

generator. First figure the watts needed to start the

largest motor. Add to that figure the running watts of

all other connected loads.

 Devices in the wattage reference guide (Figure 10)

are provided to help you to determine how many

items the generator can operate at one time.

Recreational/Home Uses

Tool/Appliance...................................................Watts

AM/FM clock radio....................................................50

Light bulb................................................................100

Fan .........................................................................200

20" color TV............................................................400

*Deep freezer .........................................................500

Personal computer and 15" monitor .......................800

*1/3 hp furnace fan blower......................................800

Microwave oven......................................................800

*18 cu ft refrigerator................................................800

Sump pump ..........................................................1000

Electric skillet........................................................1250

*½ hp water well pump .........................................1400

*12,000 Btu window air conditioner ......................1400

Space heater ........................................................1800

Electric water heater.............................................4000

Professional/Contractor Uses

Tool/Appliance...................................................Watts

*1/3 hp airless sprayer............................................600

3/8" hammer drill.....................................................600

Variable speed Sawzall®........................................960

½" power drill........................................................1000

Quartz-halogen work light.....................................1000

Belt sander ...........................................................1200

7 ¼" circular saw ..................................................1500

7 ¼" worm drive saw ............................................1600

*1½ hp air compressor .........................................1800

*10" power miter saw............................................1800

6" bench grinder ...................................................1800

*6" table planer .....................................................1800

*10" table/radial arm saw......................................2000

Wire feed welder...................................................2400

* allow 3 times listed watts for starting this device

Figure 10  Wattage eference Guide

Generac Portable Products SVP5000 Generator

SPECIFICATIONS

Maximum Surge Watts . . . . . . . . . . .6,250 watts

Continuous Wattage Capacity . . . . . .5,000 watts

Power Factor . . . . . . . . . . . . . . . . . .1.0

ated Maximum Continuous Load

At 120 Volts . . . . . . . . . . . . . . . . .41.7 Amps

At 240 Volts . . . . . . . . . . . . . . . . .20.8 Amps

Phase . . . . . . . . . . . . . . . . . . . . . . .1 phase

ated Frequency . . . . . . . . . . . . . . .60 Hertz

Fuel Tank Capacity . . . . . . . . . . . . . .5 U.S. gallons

GENERAL MAINTENANCE

RECOMMENDATIONS

The owner/operator is responsible for making sure

that all periodic maintenance tasks are completed on a

timely basis; that all discrepancies are corrected; and

that the unit is kept clean and properly stored. Never

operate a damaged or defective generator.

Engine Maintenance

See engine manual for instructions.

Generator Maintenance

Generator maintenance consists of keeping the unit

clean and dry. Operate and store the unit in a clean

dry environment where it will not be exposed to

excessive dust, dirt, moisture or any corrosive vapors.

Cooling air slots in the generator must not become

clogged with snow, leaves or any other foreign

material.

NOTE: Do Not use a garden hose to clean generator.

Water can enter engine fuel system and cause

problems. In addition, if water enters generator

through cooling air slots, some of the water will be

retained in voids and cracks of the rotor and stator

winding insulation. Water and dirt buildup on the

generator internal windings will eventually decrease

the insulation resistance of these windings.

To Clean the Generator

 Use a damp cloth to wipe exterior surfaces clean.

 Soft, bristle brush may be used to loosen caked on

dirt or oil.

 A vacuum cleaner may be used to pick up loose dirt

and debris.

 Low pressure air (not to exceed 25 psi) may be

used to blow away dirt. Inspect cooling air slots and

opening on generator. These openings must be kept

clean and unobstructed.

STORAGE INSTRUCTIONS

The generator should be started at least once every

seven days and allowed to run at least 30 minutes. If

this cannot be done and you must store the unit for

more than 30 days, use the following guidelines to

prepare it for storage.

Generator Storage

 Clean the generator as outlined in To Clean the

Generator.

 Check that cooling air slots and openings on

generator are open and unobstructed.

DANGER! Storage covers can be flammable.

Do Not place a storage cover over a hot

generator. Let the unit cool for a sufficient time

before placing the cover on the unit.

Engine Storage

See engine owners manual for instructions.

Other Storage Tips

Do Not store gasoline from one season to another.

 eplace your gasoline can if it starts to rust. ust

and/or dirt in a gasoline can cause problems when

you use contaminated fuel with this unit.

 Store in clean and dry area.

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