GESTRA TRV 5-60 Istruzioni per l'installazione
Installation & Operating Manual
819633-01
Temperature Transmitter
TRV 5-60
EN
English
2TRV 5-60 - Installation & Operating Manual - 819633-01
Contents
Content of this Manual....................................................................................................................................4
Scope of delivery/Product package................................................................................................................4
How to use this Manual...................................................................................................................................5
Illustrations and symbols used.......................................................................................................................5
Hazard symbols in this Manual.......................................................................................................................5
Types of warning .............................................................................................................................................6
Specialist terms/Abbreviations.......................................................................................................................7
Usage for the intended purpose...................................................................................................................... 8
Admissible system components, dependent on the required safety integrity level .......................................8
Improper use ...................................................................................................................................................9
Basic safety notes ...........................................................................................................................................9
Required personnel qualifications................................................................................................................10
Notes on product liability..............................................................................................................................10
Functional safety, safety integrity level (SIL) ...............................................................................................11
Check the safety function regularly...........................................................................................................11
Reliability data to EN 61508 ..........................................................................................................................12
Function .........................................................................................................................................................13
Technical data ...............................................................................................................................................14
Factory settings.............................................................................................................................................15
Example name plate/Identification............................................................................................................... 16
Functional elements.............................................................................................................................. 17
Dimensions (with mounting bracket) ...........................................................................................................18
Mounting bracket with drill template...........................................................................................................18
Preparing for installation ..............................................................................................................................19
Installing the temperature transmitter......................................................................................................... 19
Connecting a TRG 5-6x temperature sensor ................................................................................................20
Connecting cable, cable type/cross-section and admissible cable length ..................................................20
Wiring diagram for TRG 5-6x temperature sensor .....................................................................................21
Connecting the CAN bus system...................................................................................................................22
Bus line, cable length and cross-section ...................................................................................................22
Example ...................................................................................................................................................22
Important notes on connecting the CAN bus system..................................................................................23
Pin assignment of the CAN bus connector and coupling for non pre-wired control cables..........................23
3TRV 5-60 - Installation & Operating Manual - 819633-01
Contents
Bringing into service .....................................................................................................................................24
Changing the factory settings if necessary................................................................................................24
Changing parameters with password protection enabled ..........................................................................24
Notes on changing communication parameters “bd.rt, Id”.........................................................................27
Changing the baud rate ............................................................................................................................27
Changing the limiter ID .............................................................................................................................28
Setting the AL.Hi limit (°C) (cutout temperature)........................................................................................28
Manually initiating a display test...............................................................................................................29
Viewing the software version and equipment type “InFo”..........................................................................29
Enabling/disabling password protection....................................................................................................30
Starting, operation and testing ..................................................................................................................... 31
System malfunctions.....................................................................................................................................34
Causes .....................................................................................................................................................34
Indication of system malfunctions using error codes.................................................................................35
Checking installation and function ............................................................................................................37
Taking out of service/Disassembly............................................................................................................... 38
Disposal .........................................................................................................................................................38
Returning decontaminated equipment.........................................................................................................38
Declaration of Conformity; Standards and Directives..................................................................................39
4TRV 5-60 - Installation & Operating Manual - 819633-01
Content of this Manual
Product:
Temperature transmitter TRV 5-60
First edition:
BAN 819633-00/08-2019cm
Applicable documents:
■ Installation & Operating Manual for Temperature Sensor TRG 5-6x
■ Installation & Operating Manual for Safety Control Unit URS 6x
You can find the latest Installation & Operating Manuals on our website:
http://www.gestra.com/documents/brochures.html
© Copyright
All rights reserved. Any misuse, particularly reproduction and dissemination to third parties, is not permit-
ted. The General Terms & Conditions of GESTRA AG apply.
Scope of delivery/Product package
■ 1 x temperature transmitter TRV 5-60
■ 1 x Installation & Operating Manual
■ 1 x mounting bracket (preassembled)
■ 4 x screws M6 x 30 mm, 8 x washers M6; 4 x nuts M6
Accessories
■ 1 x M12 CAN bus connector, 5-pole, A-coded, with 120 Ωterminating resistor
5TRV 5-60 - Installation & Operating Manual - 819633-01
How to use this Manual
This Installation & Operating Manual describes the correct use of the TRV 5-60 temperature transmitter.
It applies to all persons who integrate this equipment into control systems, install, bring into service, op-
erate, maintain and dispose of this equipment. Anyone carrying out the above-mentioned activities must
have read this Installation & Operating Manual and understood its contents.
■ Read this Manual in full and follow all instructions given.
■ Please also read the instructions for use of any accessories.
■ The Installation & Operating Manual is part of the product package. Keep it in an easily accessible
location.
Availability of this Installation & Operating Manual
■ Make sure this Installation & Operating Manual is always available to the operator.
■ If you pass on or sell the equipment to a third party, please also hand over the Installation & Operating
Manual.
Hazard symbols in this Manual
Danger zone/Dangerous situation
Danger of death from electric shock
Illustrations and symbols used
1. Action to be taken
2.
■ Lists
◆ Bullet points in lists
A Keys to illustrations
Additional
information
Read the relevant
Installation & Operating Manual
+
-
Press the rotary knob
6TRV 5-60 - Installation & Operating Manual - 819633-01
Types of warning
DANGER
Warning of a dangerous situation that will result in death or serious injury.
WARNING
Warning of a dangerous situation that may possibly result in death or serious injury.
CAUTION
Warning of a situation that may result in minor or moderate injury.
ATTENTION
Warning of a situation that will result in damage to property or the environment.
7TRV 5-60 - Installation & Operating Manual - 819633-01
Specialist terms/Abbreviations
Here, we explain some abbreviations, specialist terms, etc., which are used in this Manual.
IEC 61508
International standard IEC 61508 describes both the type of risk assessment and actions taken to provide
appropriate safety functions.
SIL (safety integrity level)
Safety integrity levels SIL 1 to 4 are used to quantify risk reduction. SIL 4 is the highest level of risk reduc-
tion. International standard IEC 61508 forms the basis for establishing, testing and operating technical
safety systems.
CAN (Controller Area Network) bus
Data transmission standard and interface for connecting electronic equipment, sensors and control sys-
tems. Data can be sent and received.
TRG .. / TRV .. / URS .. / URB .. / etc.
Equipment and type designations of GESTRA AG, see page 8.
SELV
Safety Extra Low Voltage
8TRV 5-60 - Installation & Operating Manual - 819633-01
Usage for the intended purpose
The TRV 5-60 temperature transmitter may be used in combination with TRG 5-63, TRG 5-64, TRG 5-65,
TRG 5-66, TRG 5-67 and TRG 5-68 temperature sensors solely for limiting excessive temperatures.
The temperature transmitter can be used as:
■ A safety temperature limiter/monitor in combination with a TRG 5-6x temperature sensor and URS 60/
URS 61 safety control units.
Safety temperature limiters or monitors switch off the heating when the maximum admissible
temperature is reached. Method of operation TYPE 2.BKP (+JV, with external lock) to
EN 60730-1.
■ Visualisation and operation take place via the URB 60 or the
SPECTOR
control
operating terminal.
Admissible system components, dependent on the required safety integrity level
The temperature transmitter can be operated with the following system components:
Temperature sensor
Safety
control unit
as a temperature
limiter
Operating unit
SIL 3
to
IEC 61508
TRG 5-63
TRG 5-64
TRG 5-65
TRG 5-66
TRG 5-67
TRG 5-68
URS 60
URS 61
URB 60
SPECTOR
control
Fig. 1
Key to Fig. 1:
TRG = temperature sensor
URS = SPECTOR
connect
safety control unit
URB = visual display and operating unit
To ensure the proper use of equipment during all types of use, please also read the Installation
& Operating Manuals for the system components used.
■ You will find the latest Installation & Operating Manuals for the system components named
in Fig. 1 on our website: www.gestra.com
9TRV 5-60 - Installation & Operating Manual - 819633-01
Improper use
There is a danger of death due to explosion if the equipment is used in potentially explo-
sive atmospheres.
Do not use the equipment in potentially explosive atmospheres.
The TRV 5-60 temperature transmitter is not designed for marine use.
Do not bring any equipment into service that does not have its own specific name plate.
The name plate indicates the technical features of the equipment.
Basic safety notes
There is a risk of electric shock during work on electrical systems.
■ Always switch off the voltage to the plant before performing connection work.
■ Check that the plant is not carrying live voltage before commencing work.
Attempts to repair the equipment will cause the plant to become unsafe.
■ The TRV 5-60 temperature transmitter may only be repaired by the manufacturer, GESTRA AG.
■ Only replace faulty equipment with identical equipment from GESTRA AG.
10 TRV 5-60 - Installation & Operating Manual - 819633-01
Required personnel qualifications
Activity Personnel
Integration in control system Specialist staff Plant designer
Installation/electrical connection/
bringing into service Specialist staff
The unit is an item of equipment with a safe-
ty function (EC Pressure Equipment Directive)
and may only be brought into service by
suitable, trained staff.
Operation Boiler service technician Staff trained by the plant operator.
Maintenance work Specialist staff
Maintenance and refits may only be
performed by authorised staff who have
undergone specific training.
Refits Specialist staff Persons trained by the plant operator to work
with pressure and temperature.
Fig. 2
Notes on product liability
We the manufacturer cannot accept any liability for damages resulting from improper use of the equipment.
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