Get Packed EXP-108W Manuale utente
PALLET STRETCH WRAPPING MACHINE
MODEL: EXP-108W
OPERATION MANUAL
980326
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TABLE OF CONTENT
1. GENERAL INFORMATION.................................................................................. 1
1.1 NOTE OF INSTALLATION........................................................................................1
1.2 NOTICE OF OPERATION ........................................................................................2
2. SPECIFICATION ................................................................................................. 3
2.1 SPEC. TABLE...........................................................................................................3
2.2 MACHINE DIMENSION............................................................................................4
2.3 MACHINE DESCRIPTION........................................................................................5
3. OPERATION DESCRIPTION .............................................................................. 6
3.1 INSTALLMENT .........................................................................................................6
3.2 REMINDER OF INSTALLATION ..............................................................................7
3.3 OPERATION OF CONTROL PANEL........................................................................8
3.4 OPERATION DESCRIPTION ...................................................................................9
3.5 ELEVATOR UNIT....................................................................................................14
3.6 CALIBRATION SETUP DESCRIPITION ..................................................................16
4. ELECTRICAL .................................................................................................... 22
4.1 ELECTRICAL CAPACITY.......................................................................................22
4.2 ELECTRICAL DIAGRAM........................................................................................23
5. TROUBLE SHOOTING ..................................................................................... 35
5.1 GENERAL ADJUSTMENT......................................................................................35
5.2 RUNNING AND SELF TEST ..................................................................................36
5.3 SUGGESTION FOR SOLVING “ER0” ....................................................................37
5.4 TROUBLE SHOOTING WITH EXP-108W MACHINE ............................................38
6. PART LIST......................................................................................................... 47
6.1 SEAT.......................................................................................................................47
6.2 TOWER ..................................................................................................................50
6.3 ELEVATO ...............................................................................................................53
6.4 CONTROL BOX......................................................................................................58
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1. GENERAL INFORMATION
1.1 NOTE OF INSTALLATION
To m a k e sure a saf e a n d c o r r e ct o p e r ation, please check below conditions before
install the machine:
1) Power source capacity must be equal of the machine need.
2) Machine standard power is 110v/220v (+- 10%)
3) Machine standard power Hertz is 50/60 Hz. (+- 2%)
4) Machine is workable under the temperature between O ℃- 45℃
5) Make sure the wire is tidy on the ground.
6) There should not have vibration beside the machine during the installment, and
make sure the ground is flat.
7) Read and follow the instruction of the installment.
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1.2 NOTICE OF OPERATION
To h a ve g ood p rote c t i o n f o r t h e o p erat o r, p l ease make sure the following conditions:
1) Before operating, please read the machine operational manual carefully.
2) Make sure there is no object put on the power cable.
3) Make sure there is no object put on the upper elevator unit.
4) Avoid any damp object or water around the electric parts.
5) Avoid film winded into the turntable.
6) Do not stand on or across the machine during operation.
7) When problem occurs, please check the section of 5 Trouble shooting
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2. SPECIFICATION
2.1 SPEC. TABLE
Model EXP-108W
Turntable Speed 0 –12 RPM
Turntable dia. 1650mm
Max wrapping height 2000mm
Max wrapping size 1150x1150mm
Max loading weight 1650kgs
Film stretch (%)
300% & 230% two step change by handle
(250% and 200% option)
Film tension Adjustable
Elevator Unit speed Adjustable
Max. film spec. 250x500mm∮
Turntable height 82mm
Ramp (slope) spec. 1165x1000mm
Machine size 2550x1650x2345mm
Machine net weight 516kg
Standardoption:
2.5 & 3.0 meters wrapping height
Top pressure plate driven by motor
Ramp
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2.2 MACHINE DIMENSION
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2.3 MACHINE DESCRIPTION
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3. OPERATION DESCRIPTION
3.1 INSTALLMENT
1) Apart all the wooden package. Avoid damaging the machine.
2) Move the machine to an installment position by fork lift.
3) Lift up the tower.
4) Fix and tighten the tower by M10 screws.
5) Connect the sensor wires.
Proximity Switch: +,-,4.
Motor for Elevator: U3,V3,W3.
6) Install the motor’s cover.
7) Install the motor’s cover.
8) Use forklift to lift up the machine, and fix the M12 adjusted leg screws into
the loadcells.
9) Place the machine on the ground and adjust the height of 4 * M12
adjusted leg screws to make the turntable to be level. At the same time to
keep at least 20mm between the bottom line of the bottom unit and the
ground.
10) Once finished the adjustment of the level, please check again if 4 * M12
adjusted leg screws is contacted with floor surface, then tight the M12 nut
to fix.
11) Connect the power cable with the socket by a 110V/220V power.
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3.2 REMINDER OF INSTALLATION
There are some issues operators need to pay attention on:
Tower Installation
Engineers must ensure all six screws are properly installed underneath the tower,
and evenly lay out.
Control Panel Installation
Engineers must make sure the bottom-supporting arm is installed properly to the
tower with four screws and carefully fitted the tower on to the bottom-supporting arm
then installed the top-supporting arm, on top of the Control Panel. After the
installation is done, make sure, the Control Panel is 180 degree turnable.
Control Wires and Connections
On the bottom side of the Control Panel, there is one black tube, with wires inside;
carefully clipped the tube to clips on the tower and follow all the way down to the
machine base.
Motor Cover
After all the connections are complete, please carefully install the motor cover to
cover up all the wire connections and the motor on the base of the machines.
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3.3 OPERATION OF CONTROL PANEL
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