Globaljig SYSTEM Manuale utente
SYSTEM
USERS’ MANUAL
Via Aurelia Ovest, Km. 383 - 54100 Massa (MS) - ITALY - Tel.: +39 0585 8364 - Fax: +39 0585 833880 - www.globaljig.it
Società unipersonale sotto la direzione e controllo della Bellini Srl. -
Iscritta al Reg. Imprese di Massa Carrara al N° 01064230459
Capitale sociale € 100.000,00 i.v.
SYSTEM
USERS’ MANUAL
Year of Manufacture: .......................
USER’S MANUAL
SYSTEM/VECTOR CONTENTS
1. INTRODUCTION.........................................................5
2. SAFETY......................................................................7
3. TECHNICAL CHARACTERISTICS AND DATA ................9
4. TRANSPORT AND UNPACKING .................................11
5. INSTALLATION ........................................................13
6. START-UP ................................................................17
7. CONTROLS...............................................................19
8. OPERATIONS ...........................................................21
9. MAINTENANCE.........................................................23
10. REPAIRS / SPARE PARTS.........................................25
11. DRAWINGS..............................................................27
12. DEMOLITION ...........................................................35
USER’S MANUAL
SYSTEM/VECTOR CHAPTER 1
1. INTRODUCTION
Globaljig International S.r.l., manufacturer of the SYSTEM bench with
VECTOR arm, invites you to thoroughly read the indications in this manual
to gain familiarity with the information contained herein.
The Manual explains how to use the Machine, and provides instructions and
useful tips to ensure the best possible performance.
The SYSTEM straightening bench with VECTOR arm has been designed and
manufactured to guarantee long life and to ensure safe operations.
The Manual also provides indications on what the User should and should
not do to prevent, or reduce to an absolute minimum, any form of injury.
Read the Safety messages indicated with the symbols below and follow
them to the letter:
ATTENTION Non-compliance with these instructions
can lead to injury.
WARNING Non-compliance with these instructions
can damage the machine.
This Manual is an INTEGRAL PART of the Machine and must be carefully
preserved for the entire life of the machine.
It must be kept complete and intact, as received, and in a safe place
protected from damage. Always consult it without damaging it in any way.
The manual must follow the Machine if it changes ownership.
The Manufacturer cannot be held directly or indirectly responsible for any
injuries or damages pursuant to non-compliance with the instructions
contained in this Manual, improper use of the Machine or any use different
from what is outlined herein.
The present Manual makes reference to the EC MACHINE DIRECTIVE 98/37
and subsequent modifications.
The Manufacturer has made a great effort to ensure that the information
contained in this Manual is complete and precise. Nevertheless, due to the
ongoing evolution in the product, some Machine data may differ from what
is reported here. If precise specifications are required, contact our Customer
Services Department directly.
USER’S MANUAL
SYSTEM/VECTOR CHAPTER 2
2. SAFETY
BEFORE ASSEMBLING AND USING THE MACHINE, READ THIS MANUAL VERY
CAREFULLY.
The machine can only be used by specially trained, authorized personnel.
Never tamper with, or modify, the machine without the Manufacturer’s
authorization. Such acts relieve the Manufacturer of any responsibility for
damages that may ensue.
Tampering with, or modifying, the safety devices is in violation with
European Safety Standards.
The SYSTEM unit can only be used indoors.
It must be installed by Qualified Personnel and in compliance with the
instructions contained in this Manual.
We recommend the use of original accessories.
USER’S MANUAL
SYSTEM/VECTOR CHAPTER 3
3. TECHNICAL CHARACTERISTICS AND DATA
3.1. CHARACTERISTICS
•Name of the Machine: SYSTEM bench with VECTOR arm is the market
name of this Machine, which is a MECHANICAL ARM. The force of this
machine derives from the combined application of a link chain with a
hydraulic cylinder. This cylinder is activated by a manual or pneumatic pump
and transforms the hydraulic pressure into pulling force. The configuration
can be varied, appropriately setting the points where the pulling force is
exerted, modifying both the intensity and direction. This makes it possible to
use this unit on any deformed part of the body of the vehicle that is to be
repaired.
It has three main, mechanically integrated units:
The first consists of a circular notched plate that secures the VECTOR to the
SYSTEM bench.
The second consists of a horizontal body that makes the radial movements
and supports the vertical body.
The third is the vertical body which supports the hydraulic cylinder, the snub
pulley for the chain and the chain itself.
•Operations and Safety
Hydraulic thrust cylinder, driven by a manual or pneumatic pump.
Safety Device to prevent crushing the hand with the lever that
engages/releases radial positioning.
All movements and all operations are operator-controlled.
•Use
The VECTOR unit has been designed and built to be used as the arm that
exerts the force to straighten wrecked motor vehicles. It is to be used in
body shops and can be used on the Benches indicated by the Manufacturer.
Any other use is to be considered improper and, therefore,
unreasonable.
THE MANUFACTURER CANNOT BE HELD RESPONSIBLE FOR DAMAGES
CAUSED BY IMPROPER, ERRONEOUS OR UNREASONABLE USE OF THE
MACHINE.
The noise produced by the machine is always less than 85 dB (A).
USER’S MANUAL
SYSTEM/VECTOR CHAPTER 3
•Machine ID
Brand: Globaljig International S.r.l.
Via Aurelia Ovest, Km 383
54100 Massa - ITALY
The serial number and CE labelling are reported on the label indicated in the
figure below. This label is positioned on the:
- front crossbeam of the SYSTEM bench
- Vector work arm close to the engage/release lever
The identification data are reported on the fixed label secured to the
Machine structure: never remove, alter or damage these labels.
3.2. TECHNICAL DATA for the VECTOR pulling arm
LENGTH:........................................................2.15 m
WIDTH:............................................................1.0 m
HEIGHT: ........................................................1.77 m
WEIGHT:...................................................... 330 daN
PULLING FORCE:.............................................. 5/10 t
HYDRAULIC CYLINDER STROKE:...................... 200 mm
MAX. OPERATING PRESSURE: .......................... 600 bar
USER’S MANUAL
SYSTEM/VECTOR CHAPTER 4
4. TRANSPORT AND UNPACKING
4.1. TRANSPORT DATA TABLE
WEIGHT [kg]
POS. CODE DESCRIPTION OF PACKAGE Qty NET GROSS
01 E428 VECTOR CRATE 1 330 400
02 G101 SYSTEM PALLET 1
All packages and packaging must be loaded, unloaded, and handled using
appropriate procedures and equipment as outlined in current Safety
standards.
The personnel performing these operations must wear the necessary
personal protective equipment.
Globaljig International S.r.l. declines any responsibility for injury and/or
damage caused by neglecting to take suitable precautions and by non-
compliance with the procedures and standards regarding transport.
4.2. CHECKING THE PACKAGE
When checking the goods delivered, be sure that:
The package is not dented or broken and shows no signs of dampness or
water. This must be done in the presence of the person making the delivery.
Take a good look at the package since the Manufacturer cannot be
held responsible for any damage to the equipment derived from
shipping.
Globaljig International S.r.l. guarantees the suitability of the materials used
in its packaging and the best procedure for setting the goods in these
packages.
Depending on the supply conditions, the goods always travel at the
customer’s risk unless otherwise agreed upon at the order confirmation
stage.
USER’S MANUAL
SYSTEM/VECTOR CHAPTER 5
5. INSTALLATION
5.1. Bench SYSTEM on wheels
Each operation of assembling, disassembling and substitution of wheels
and/or crossbeam of wheel supports must be done without any vehicle on
bench.
In case of equipments present these must be fixed in manner that they
cannot move in any direction.
The lifting bracket B4525 (see page 33 of this manual) must be used
exclusively when the bench is unloaded.
In case of urgent and immediate intervention use a hydraulic jack (of
adequate lifting capacity) directly on the lower profile of the bench paying
attention and applying always the elementary rules of security.
MAXIMUM WEIGHT CAPACITY OF THE BENCH SYSTEM ON WHEELS Kg 3100.
5.2. HANDLING the SYSTEM bench and VECTOR arm (see page 19)
Once the work area has been selected, move the package into position with
a forklift or lift truck.
The package containing the “VECTOR” appears as indicated in
(Fig. 05-01)
The SYSTEM and VECTOR must be installed by Qualified Personnel carefully
following the instructions given in this Manual.
USER’S MANUAL
SYSTEM/VECTOR CHAPTER 5
5.3. UNPACKING
Remove the lid and open one side of the crate. Withdraw all the wooden
parts used to lock the unit in place during shipping. Withdraw the vertical
body and then push out the horizontal body on its own wheels.
WARNING
Be very careful when performing this operation.
Make certain that the wheels do not bang against
the floor when the unit is removed from the crate
as they could break.
List of the components contained in the package (Fig. 05 - 02)
-A horizontal body with tool-holding
pocket.
-A vertical body complete with snub
pulley chain.
-Upper connection and lower fork
connection for application of the
hydraulic cylinder.
-A 36 mm. combo hexagonal wrench
(to secure the VECTOR to the
Bench).
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