Glowworm Standalone Manuale utente

STANDALONE

www.glow-worm.co.uk

System Installation

Standalone system

for heating and hot water

- 1 -

INTRODUCTION

1 Instructions guidance .........................................................................................................................3

1.1 Product documentation...........................................................................................3

1.2 Associated documents ...........................................................................................3

1.3 Explanation of symbols...........................................................................................3

1.4 Guarantee registration............................................................................................3

2 System description.............................................................................................................................3

2.1 Concept of operation ..............................................................................................3

2.2 Example of Installation – Diagram 4 (4.1) : Standalone with 1 low heating

temperature zone (30-40°C) or 1 middle heating temperature zone (< 60°C) .......4

2.3 Example of Installation – Diagram 4 (4.2) : Standalone with 2 low heating

temperature zones (30-40°C) or 2 middle heating temperature zones (< 60°C)....5

2.4 Example of Installation – Diagram 4 (4.3) : Standalone + with 3 low heating

temperature zones (30-40°C) or 3 middle heating temperature zones (< 60°C)....6

2.5 Example of Installation – Diagram 4 : Standalone with Domestic Hot Water

cylinder ...................................................................................................................7

3 Safety instructions and regulations ....................................................................................................8

3.1 Safety instructions ..................................................................................................8

3.2 Regulations.............................................................................................................8

INSTALLATION

4 System appliance installation ............................................................................................................9

4.1 Recommendations before installing .......................................................................9

4.2 Mounting...............................................................................................................10

5 Hydraulic connection........................................................................................................................10

5.1 Heat pump circuit..................................................................................................10

5.2 Heating circuit.......................................................................................................12

5.3 Domestic Hot Water circuit ...................................................................................13

6 Electrical connections ......................................................................................................................15

6.1 Heat pump............................................................................................................15

6.2 Electrical wiring.....................................................................................................15

6.3 Hydraulic module..................................................................................................16

6.4 Systempro control unit..........................................................................................16

TABLE OF CONTENTS

- 2 -

COMMISSIONING

7 Filling the glycol circuit .....................................................................................................................18

8 Activating the heat pump .................................................................................................................19

9 Activating the room thermostat ........................................................................................................20

10 Activating the control unit.................................................................................................................20

10.1 Conﬁguring the installation ...................................................................................20

10.2 Wiring summary....................................................................................................21

10.3 "Thermostat / sensor" menu................................................................................. 21

10.4 Thermostat(s) .......................................................................................................22

10.5 Outdoor sensor.....................................................................................................22

10.6 Self check.............................................................................................................23

10.7 Settings.................................................................................................................23

10.8 Commissioning.....................................................................................................25

10.9 Status reports .......................................................................................................29

10.10 Options .................................................................................................................30

10.11 Heating system test..............................................................................................30

10.12 Finishing ...............................................................................................................30

11 Re-check and restart........................................................................................................................31

12 User information...............................................................................................................................31

MAINTENANCE

13 Trouble-shooting ..............................................................................................................................32

13.1 Fault diagnosis .....................................................................................................32

13.2 Fault codes...........................................................................................................32

13.3 Heat pump status .................................................................................................33

14 Servicing ..........................................................................................................................................33

14.1 Annual Maintenance.............................................................................................33

14.2 Control unit maintenance menu ...........................................................................33

TABLE OF CONTENTS

0020096321_00 - 07/10 - Glow-worm - 3 -

INTRODUCTION

1 Instructions guidance

1.1 Product documentation

The instructions are an integral part of the system appliances

and must be handed to the user on completion of the

installation in order to comply with the current regulation.

• Carefully read the manual, to understand all the information

to enable safe installation, use and servicing. No liability can

be accepted in the event of damage for not complying with

the guidance in this instruction manual.

These instructions consist of, Installation, Servicing, Fault

Finding. The instructions are an integral part of the appliance

and must be handed to the user on completion of the

installation.

1.2 Associated documents

- Heat pump use and installation instructions

- Hydraulic module use and installation instructions

- Systempro Control unit use and installation instructions

- Climapro2 RF programmable Room thermostat use and

installation instructions

- Wireless outdoor sensor installation instructions

- Accessories installation instructions (motorized 2 port valve...)

1.3 Explanation of symbols

aDANGER: Risk of injuries.

eDANGER: Risk of electric shock.

bATTENTION: Risk of damage to the appliance or

to its surroundings.

iIMPORTANT: Important information.

1.4 Guarantee registration

We recommend you complete and return as soon as possible

your guarantee registration card (delivered with the hydraulic

module). If your guarantee registration card is missing you can

obtain a copy or record your registration by telephoning the

Glow-worm Customer Service number 01773 596510.

2 System description

2.1 Concept of operation

The Standalone system consists of the following components:

-AGlow-worm Envirosorb 5 heat pump,

- A "Standalone" hydraulic module,

- The Systempro control unit

- A Climapro2 RF wireless programmable room thermostat,

- A wireless photovoltaic outdoor sensor

The following options may be added to the system:

- 2 port valves for zoning,

- A domestic hot water cylinder.

2.1.1 Operating principle in heating

The system is designed to provide a heating need of 6kW max

at the reference temperature.

The heat generator consists of a heat pump and a hydraulic

module equipped with an electric heater. The heat emitters can

also be low temperature (heated ﬂoor, gentle heat radiators...)

or medium temperature (steel panels...). In order to always

obtain the best comfort/economy trade-off, the module heat

pump and/or electric heater supply the heating installation with

hot water at the temperature necessary to obtain the desired

ambient temperature.

When the power of the heat pump is insufﬁcient to provide

heating, the self-controlled electric heater in the module

can operate simultaneously, up to a power of 4kW, as a

backup. This guarantees optimal use of the heat pump while

guaranteeing that the total electrical power consumption will

never exceed 6kW. When the heat pump is not operating, the

electric heater can reach a power level of 6kW.

The changeover point between the heat pump and the electric

heater is managed automatically, depending on the outside and

ambient temperatures. Thus, the system always optimises the

use of the heat pump with respect to the electric top-up heater.

2.1.2 Operating principle of the domestic hot

water system

The domestic hot water heating circuit consists of a heat pump,

a 3-way valve and a FLUROCYL hot water tank equipped with

an electric heater.

In order to always obtain the best comfort/economy trade-off,

the heat pump and/or the FLUROCYL tank electric heater

provide the energy needed to maintain the stored water at the

required temperature.

The lower part of the tank is heated 3 times a day by the heat

pump. In order to provide maximum economy, the electric

heater heats the top part of the tank just to provide the comfort

desired by the user.

The lower the hot water temperature setting, the more the

heat pump will provide energy and, therefore, more economic

operation.

0020096321_00 - 07/10 - Glow-worm

- 4 -

INTRODUCTION

2.2 Example of Installation – Diagram 4 (4.1) : Standalone with 1 low heating temperature zone (30-

40°C) or 1 middle heating temperature zone (< 60°C)

Key

1 Heating circuit (UFH shown, but can be underﬂoor or

radiators)

2 "Electrical" hydraulic module

3 Climapro2 RF programmable wireless room thermostat

4 Systempro control unit

5 Wireless outdoor sensor

6 "Electrical" hydraulic module electrical supply + protection

(This must have it's own single isolation)

7 Heat pump electrical supply + protection (This must have it's

own single isolation)

8 Heat pump

9 Heat pump circuit ﬁlter (not supplied)

10 Glycol PRV discharge

11 Overheating safety (if underﬂoor heating)

A Heating circuit return

B Heating circuit ﬂow

C Heat pump circuit safety valve discharge

D Heat pump circuit ﬂow

E Heat pump circuit return

iRefer to the chapters “Hydraulic connection” and

“Electrical Connection” to connect the system. bThis diagram shows the case of an installation with

a single zone low temperature heating ﬂoor (= outlet

temperature < 40°C).

EBUS

230V230V

0020096321_00 - 07/10 - Glow-worm - 5 -

INTRODUCTION

2.3 Example of Installation – Diagram 4 (4.2) : Standalone with 2 low heating temperature zones (30-

40°C) or 2 middle heating temperature zones (< 60°C)

iRefer to the chapters “Hydraulic connection” and

“Electrical Connection” to connect the system. bThis diagram shows the case of an installation with a

dual zone low temperature heating ﬂoor

(= outlet temperature < 40°C).

Zones must be same temperatures.

230V

EBUS

230V

2 1

911

Key

1 Overheating safety (if underﬂoor heating)

2 Heating circuit "zone 1" (UFH shown, but can be underﬂoor or

radiators)

3 Climapro2 RF programmable wireless room thermostat "zone 1"

4 2 port valve "heating zone 1"

5 "Electrical" hydraulic module

6 Heating circuit "zone 1" (UFH shown, but can be underﬂoor or

radiators)

7 Climapro2 RF programmable wireless room thermostat "zone 2"

8 2 port valve "heating zone 2"

9 Systempro control unit

10 Wireless outdoor sensor

11 "Electrical" hydraulic module electrical supply + protection

(This must have it's own single isolation)

12 Heat pump electrical supply + protection (This must have it's

own single isolation)

13 Heat pump

14 Heat pump circuit ﬁlter (not supplied)

15 Glycol PRV discharge

A Heating circuit return

B Heating circuit ﬂow

C Heat pump circuit safety valve discharge

D Heat pump circuit ﬂow

E Heat pump circuit return

0020096321_00 - 07/10 - Glow-worm

- 6 -

INTRODUCTION

2.4 Example of Installation – Diagram 4 (4.3) : Standalone + with 3 low heating temperature zones

(30-40°C) or 3 middle heating temperature zones (< 60°C)

iRefer to the chapters “Hydraulic connection” and

“Electrical Connection” to connect the system. bThis diagram shows the case of an installation with a

three zone low temperature heating ﬂoor

(= outlet temperature < 40°C).

Zones must be same temperatures.

230V

EBUS

230V

2 1

11 12

Key

1 Overheating safety (if underﬂoor heating)

2 Heating circuit "zone 1" (UFH shown, but can be underﬂoor or

radiators)

3 Climapro2 RF programmable wireless room thermostat "zone 1"

4 2 port valve "heating zone 1"

5 "Electrical" hydraulic module

6 2 port valve "heating zone 2"

7 Heating circuit "zone 2" (UFH shown, but can be underﬂoor or

radiators)

8 Climapro2 RF programmable wireless room thermostat "zone 2"

9 Climapro2 RF programmable wireless room thermostat "zone 3"

10 Heating circuit "zone 3" (UFH shown, but can be underﬂoor or

radiators)

11 2 port valve "heating zone 3"

12 Systempro control unit

13 Wireless outdoor sensor

14 "Electrical" hydraulic module electrical supply + protection

(This must have it's own single isolation)

15 Heat pump electrical supply + protection (This must have it's

own single isolation)

16 Heat pump

17 Heat pump circuit ﬁlter (not supplied)

18 Glycol PRV discharge

A Heating circuit return

B Heating circuit ﬂow

C Heat pump circuit safety valve discharge

D Heat pump circuit ﬂow

E Heat pump circuit return

0020096321_00 - 07/10 - Glow-worm - 7 -

INTRODUCTION

2.5 Example of Installation – Diagram 4 : Standalone with Domestic Hot Water cylinder

A Heating circuit return

B Heating circuit ﬂow

C Domestic hot water ﬂow

D Cold water supply

E Heat pump circuit return

F Heat pump circuit ﬂow to cylinder circuit

G Heat pump circuit ﬂow to module circuit

H Heat pump circuit return

Key

1 Overheating safety (if underﬂoor heating)

2 "Electrical" hydraulic module

3 Systempro control unit

4 Power relay for the electric heater (not supplied)

5 Exchanger tank electric top-up heater

6 Domestic hot water tank

7 "Electrical" hydraulic module electrical supply + protection

(This must have it's own single isolation)

8 Heat pump electrical supply + protection (This must have it's

own single isolation)

9 Heat pump

10 Heat pump circuit ﬁlter (not supplied)

11 3 port valve

12 Glycol PRV discharge

iRefer to the chapters “Hydraulic connection” and

“Electrical Connection” to connect the system.

EBUS

230V230V

3 4

1112

0020096321_00 - 07/10 - Glow-worm

- 8 -

INTRODUCTION

3 Safety instructions and regulations

3.1 Safety instructions

eIncorrect installation can cause electric shock or

appliance damage.

• Never disable security devices and do not try to adjust them.

• Be sure to consider the following handling techniques and

precautions:

- Grip the appliance at its base

- Use safety clothing where appropriate, e.g. gloves, safety

footwear.

• Ensure safe lifting techniques are used:

- Keep back straight.

- Avoid twisting at the waist.

- Avoid upper body/top heavy bending.

- Always grip using the palm of the hand.

- Use designated hand holds.

- Keep load as close to body as possible.

- Always use assistance if required.

• Under no circumstances must the user interfere with or

adjust sealed parts.

• When assembling the connections, correctly position the

seals to avoid any leakage of water.

• This appliance contains metal parts. Care should be taken

with regard to edges.

The basic safety instructions must be followed before

attempting to maintain or replace spare parts:

• Stop the appliance.

• Electrically isolate the appliance from the power supply.

• Hydraulically isolate the appliance using the isolation valves

if provided.

• Should you need to replace hydraulic components, drain the

appliance.

• Protect all the electrical components from water while

working on the appliance.

• Use only original spare parts.

• Use only new O-rings and gaskets.

• After having completed work on water carrying components,

check for their tightness.

• When work on the appliance is completed, perform an

operational test and check for safety.

R410A Refrigerant Fluid

bImportant: any action carried out on the

refrigerant circuit must be performed by

qualiﬁed authorised personnel.

• Use only R410A refrigerant.

bVenting refrigerating ﬂuid into the atmosphere

is prohibited. The refrigerant must be properly

recovered in a container suitable for recycling.

aThe draining and reﬁlling operations must be

performed in a well-ventilated area and with the

necessary protective equipment (risk of burns).

3.2 Regulations

3.2.1 Statutory requirements

IMPORTANT

Where no British Standards exists, materials and equipment

should be ﬁt for their purpose and of suitable quality and

workmanship.

The installation of this appliance must be carried out by a

competent person in accordance the rules in force in the

countries of destination.

Manufacturer’s instructions must not be taken as overriding

statutory requirements.

Standards

On installing and commissioning the appliance you must adhere to

the technical rules, standards and provisions in effect at the time.

Reminder of existing regulatory acts

- EC regulation No. 20372000 from the 29th of June 2000

This European regulation repeals regulation No. 3093/94

and presents the elimination schedules of CFC and HCFC.

It also deals with the collection of refrigerants, system leaks,

particularly systems containing more than 3 kg of CFC or

HCFC, as well as the minimum level of qualiﬁcation required

by the technicians.

- EC regulation No. 0842/2006 from the 17th of May 2006

regarding the containment, use, collection and disposal

of the ﬂuorinated greenhouse gases, the labelling and

elimination of the products and equipment containing these

gases, the restriction of use and banning of certain products

from the market, as well as the training and certiﬁcation of

personnel and companies operating in the activities targeted

by this regulation: refrigeration, air-conditioning, heat pumps

and ﬁre protection systems containing greenhouse gases.

3.2.2 Other regulations

Control of Substances Hazardous to Health

Under Section 6 of The Health and Safety at Work Act 1974, we

are required to provide information on substances hazardous to

health. The adhesives and sealants used in this appliance are

cured and give no known hazard in this state.

The refrigerant used in this appliance is R410a the use of which

is strictly controlled by F Gas regulation EN842/2006.

Indice

Altri manuali Glowworm Sistema di riscaldamento

Glowworm

Glowworm HYBRID COMPACT Guida utente

Manuali Sistema di riscaldamento popolari di altre marche

aerauliqa

aerauliqa QR350ABP Manuale utente

WatchGas

WatchGas ATEX BEACON Manuale utente

Viessmann

Viessmann Vitoligno 300-H Istruzioni operative

Lampoassa

Lampoassa 203GT Manuale utente

MSA

MSA SOA-1022 Manuale utente

nilan

nilan Compact P Manuale utente

ITR

ITR OASIS NE-S Manuale utente

Carrier

Carrier 48LJD Dimensioni e guida di installazione

aldes

aldes EVEREST XV Manuale utente

Kober

Kober C22SPV23MEF Manuale utente

Oxygen

Oxygen X-Air V400 Manuale utente

Carrier

Carrier FB4CNF Manuale utente

Kroll

Kroll HM200 Manuale

Kroll

Kroll HM200 Manuale

NuAire

NuAire XBOXER XBC Series Manuale utente

Trane

Trane VR104GD-U Series Manuale utente

Vents

Vents VUT V mini Manuale utente

Viessmann

Viessmann Divicon Manuale utente