GSi 2003 Series Manuale utente
PNEG-634
2003 Series 2000 Batch
Fan/Heater andControl
Installation Instructions
Installation Manual
PNEG-634
Date: 09-27-20
2PNEG-634 2000 Top Dry Fan/Heater
This equipment shall be installed in accordance with the current INSTALLATION CODES FOR
GAS BURNING APPLICANCES AND EQUIPMENT, CAN1_B149.1 and B149.2 or applicable
provincial regulations which should be carefully followed in all cases. Authorities having
jurisdiction should be consulted before installations are made.
Table of Contents
PNEG-634 2000 Top Dry Fan/Heater 3
Contents
Chapter 1 Safety .....................................................................................................................................................4
Safety Guidelines .................................................................................................................................. 4
Fan/Heater Installation and Operating Instructions ............................................................................... 5
Safety Precautions ................................................................................................................................ 5
Safety Sign-Off Sheet ........................................................................................................................... 7
Chapter 2 Decals ....................................................................................................................................................8
Chapter 3 Installation ..........................................................................................................................................10
Fan/Heater Mounting .......................................................................................................................... 10
Control Box Mounting .......................................................................................................................... 10
Grain Temperature Sensor Installation ............................................................................................... 12
Master Heater Control Box .................................................................................................................. 14
Multi-Grain Temperature Sensor ......................................................................................................... 15
Plenum High-Limit Installation ............................................................................................................. 16
Top Dry Plenum High-Limit Installation ............................................................................................... 17
Plenum Temperature Sensor .............................................................................................................. 18
Drying Chamber Overflow Rotary Switch ............................................................................................ 19
Storage Chamber High-Limit Rotary Switch ....................................................................................... 21
Liquid Propane (LP) ............................................................................................................................ 23
Natural Gas (NG) ................................................................................................................................ 24
Chapter 4 Electrical Power Supply .....................................................................................................................25
Power Supply ...................................................................................................................................... 25
Transformer and Wiring Voltage Drop ................................................................................................ 25
Machine to Earth Grounding ............................................................................................................... 25
Proper Installation of Ground Rod ....................................................................................................... 26
Power/Motor Wiring ............................................................................................................................. 28
Electrical Load Information .................................................................................................................. 29
Stand Alone Fan/Heater ...................................................................................................................... 30
Economy Control Center Interconnect ................................................................................................ 31
Manual Control Center Interconnect ................................................................................................... 32
Master to Slave Interconnect .............................................................................................................. 33
Slave to Slave Interconnect ................................................................................................................ 34
Rotary Switch and Horn Wiring ........................................................................................................... 35
Chapter 5 Warranty ..............................................................................................................................................37
4PNEG-634 2000 Top Dry Fan/Heater
1. Safety
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not related to
personal injury.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Personnel operating or working around equipment should read this manual. This
manual must be delivered with the equipment to its owner. Failure to read this manual
and its safety instructions is a misuse of the equipment.
WARNING! BE ALERT!
1. Safety
PNEG-634 2000 Top Dry Fan/Heater 5
Fan/Heater Installation and Operating Instructions
Thank you for choosing a Top Dry Series 2000 Fan/Heater unit. It is designed to give excellent
performance and service for many years.
This manual describes the installation for all standard production Top Dry Series 2000 single fan,
multi-fan and 2000 series heater control units. Different models are available for liquid propane or
natural gas fuel supply, with either 1 phase 230 volt or 3 phase 208, 220, 380, 460 or 575 volt
electrical power.
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions
exist and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
Safety Precautions
READ THESE INSTRUCTIONS BEFORE OPERATION AND SERVICE
SAVE FOR FUTURE REFERENCE
1. Read and understand the operating manual before trying to operate the dryer.
2. PowersupplyshouldbeOFFforserviceofelectricalcomponents.UseCAUTIONincheckingvoltage
or other procedures requiring power to be ON.
3. Checkfor gas leaksat all gaspipeconnections.If anyleaksare detected, DO NOT operate thedryer.
Shut down and repair before further operation.
4. NEVER attempt to operate the dryer by jumping or otherwise bypassing any safety devices
on the unit.
5. Set pressure regulator to avoid excessive gas pressure applied to burner during ignition and when
burner is in operation. DO NOT exceed maximum recommended drying temperature.
6. Keep the dryer clean. DO NOT allow fine material to accumulate in the plenum or drying chamber.
7. Use CAUTION in working around high speed fans, gas burners, augers and auxiliary conveyors
which can START AUTOMATICALLY.
8. DO NOT operate in any area where combustible material will be drawn into the fan.
9. BEFORE attempting to remove and re-install any propeller, make certain to read the recommended
procedure listed within the servicing section of the manual.
10. Clean grain is easier to dry. Fine material increases resistance to airflow and requires removal of
extra moisture.
This product is intended for the use of grain handling only. Any other use is considered a misuse
of the product.
Some edges of the product components can be sharp. It is recommended that each component
of this product be examined to determine if there are any safety considerations to be taken.
Any and all necessary personal protective equipment should be worn at all times when handling,
assembling, installing and operation of the product and/or components. Guards are removed for
illustration purpose only. All guards must be in place before/during operation.
1. Safety
6PNEG-634 2000 Top Dry Fan/Heater
Use Caution in the Operation of this Equipment
This dryer is designed and manufactured with operator safety in mind. However, the very nature of a grain
dryer having a gas burner, high voltage electrical equipment and high speed rotating parts, presents
hazardstopersonnelwhich cannot be completelysafeguardedagainstwithout interfering withthe efficient
operation of the dryer and reasonable access to its components.
Use extreme caution in working around high speed fans, gas-fired heaters, augers and auxiliary
conveyors, which may start without warning when the dryer is operating on automatic control.
Continued safe, dependable operation of automatic equipment depends, to a great degree, upon
the owner. For a safe and dependable dryingsystem, follow the recommendations within this manual and
make it a practice to regularly inspect the unit for any developing problems or unsafe conditions.
Take special note of the Safety Precautions on Page 5 before attempting to operate the dryer.
CAUTION
Keep the dryer clean. Do not allow fine material to accumulate in the plenum
chamber or surrounding the outside of the dryer.
1. Safety
PNEG-634 2000 Top Dry Fan/Heater 7
Safety Sign-Off Sheet
As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating
and safety procedures for this equipment. This sign-off sheet is provided for your convenience and
personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly
recommended that another qualified person who knows the shut down procedure be in the area in the
event of an emergency.
Date Employee Name Supervisor Name
8PNEG-634 2000 Top Dry Fan/Heater
2. Decals
The GSI recommends contacting your local power company and having a representative survey the
installation so the wiring is compatible with their system and adequate power is supplied to the unit.
Safety decals should be read and understood by all people in the grain handling area. The rotating blade,
fire warning decals and voltage danger decal must be displayed on the fan can. The decal DC-GBC-1A
shown on Page 9 should be present on the inside bin door cover of the 2 ring door, 24" porthole door cover
and the roof manway cover.
If a decal is damaged or is missing contact:
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
A free replacement will be sent to you.
Roof Damage Warning and Disclaimer
The manufacturer does not warrant any roof damage caused by excessive vacuum or internal
pressure from fans orotherairmovingsystems. Adequate ventilation and/or “makeup air” devices
should be provided for all powered air handling systems. The manufacturer does not recommend
the use of downward flow systems (suction). Severe roof damage can result from any blockage of
air passages. Running fans during high humidity/cold weather conditions can cause air exhaust
or intake ports to freeze.
Excessive vacuum (or pressure) may
damage roof. Use positive aeration
system. Make sure all roof vents are
open and unobstructed. Start roof
fans when supply fans are started.
Do not operate when conditions exist
that may cause roof vent icing.
DC-969
CAUTION!
2. Decals
PNEG-634 2000 Top Dry Fan/Heater 9
HIGH VOLTAGE.
Will cause serious
injury or death.
Lockout power
before servicing.
DC-1224
DC-1227
Flame and pressure beyond
door can cause serious
injury. Do not operate with
service door removed. Keep
head and hands clear.
WARNING
Stay clear of rotating
blade. Blade could start
automatically. Can cause
serious injury. Disconnect
power before servicing.
DC-1225
WARNING
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
Keep clear of all augers.
DO NOT ENTER this bin!
Failure to heed these
warnings will result in
serious injury or death.
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
DC-GBC-1A
DC-1225
DC-1227
DC-GBC-1A
DC-1224
10 PNEG-634 2000 Top Dry Fan/Heater
3. Installation
Fan/Heater Mounting
1. Inspect the fan platform for proper installation per instructions in the Top Dry erection manual.
2. Raise the Top Dry Fan/Heater units to the platform. Use the Table below to determine the height of
the platform from the base of the Top Dry unit.
3. Mount the Top Dry Fan/Heater units to the bin entrance sheets. Fan legs should set on the platform.
Top Dry Bin Eave Height
Control Box Mounting
1. Mount control boxes at eye level, regardless of whether using themanual control center of the econo
control center. Makesure to have the control boxes mounted so that the fan and heater unit(s) are
in view.
2. Keep in mind that wire will be used to interconnect the control center with the fan and heater unit(s).
3. Use the hole pattern in Figure 3C on Page 11 to drill holes for mounting the control box.
Figure 3A 2 Fan Top Dry Configuration
# of Rings Eave Height
518'-5"
622'-1"
725'-9"
829'-5"
933'-1"
10 36'-9"
11 40'-5"
Questo manuale è adatto per i seguenti modelli
1
Indice
Altri manuali GSi Stufa
GSi
GSi 2000 Series Manuale utente
GSi
GSi PNEG-012 Series Manuale del proprietario
GSi
GSi TF-2024-1C Manuale utente
GSi
GSi 10 HP Guida
GSi
GSi Airstream 2000 Series Manuale utente
GSi
GSi TopDry 2000 Series Manuale utente
GSi
GSi 2000 Series Manuale utente
GSi
GSi Autoflow 2000 Series Manuale utente
GSi
GSi PNEG-377 Manuale utente
Manuali Stufa popolari di altre marche
Empire Heating Systems
Empire Heating Systems WCC65 Manuale utente
Wetekom
Wetekom 92 86 43 Manuale utente
Desa
Desa SPC170-F Manuale utente
Watlow
Watlow Watrod Electric Tubular Heaters Manuale utente
Haverland
Haverland ECO-DRY GPS Series Manuale elenco delle parti
Stelpro
Stelpro ASILVC2060 Series Manuale utente