Hakko Electronics FM-2023 Manuale utente

®

MINI PARALLEL REMOVER

Instruction Manual

●

Thank you for purchasing the FM-2023 mini parallel remover.

Please read this manual before operating the FM-2023. Keep this

manual readily accessible for reference.

●

CAUTION

• The FM-2023 cannot function by itself. It must be connected to an

FM-202 soldering station.

• Speciﬁc information can be found in the instruction manual for your

FM-202 soldering station.

TABLE OF CONTENTS

1. PACKING LIST .........................................................1

2. SPECIFICATIONS ....................................................1

3. WARNINGS, CAUTIONS AND NOTES ...................2

4. PART NAMES ...........................................................3

5. SETTING UP THE FM-2023 ....................................3

6. OPERATION .............................................................4

7. MAINTENANCE .......................................................7

8. TROUBLESHOOTING GUIDE .................................8

9. PARTS LIST ...........................................................10

10. WIRING DIAGRAM ................................................11

10. WIRING DIAGRAM

HEAD OFFICE

4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN

TEL:+81-6-6561-3225 FAX:+81-6-6561-8466

http://www.hakko.com

AMERICAN HAKKO PRODUCTS, INC.

28920 N. AVENUE WILLIAMS VALENCIA CA 91355, U.S.A.

TEL: (661) 294-0090 FAX: (661) 294-0096

Toll Free (800)88-HAKKO www.hakkousa.com

4 2 5 5 6

2005.12

MA01234JZ051219

P.W.B/LED

White

Red

Black

Green

LED1

Yellow

Blue

Brown

Purple

9. PARTS LIST

 Tips

 Mini parallel remover

Item No. Part No.

B2300

B2847

B2848

A1519

B2849

Part Name

Heat resistant pad

Tip ID number key

Holder clip

Cleaning sponge

Component bed

Handpiece only

Specifications

With screw

FM2023-02

Part No.



T9-I



T9-L1



T9-L2

Part Name



Tip/CHIP I



Tip/CHIP 1L



Tip/CHIP 2L

Size A



-----

1 mm (0.04 in.)



2 mm (0.08 in.)

Shape

-----

w/o tip

1. PACKING LIST

Mini parallel remover handpiece ........... 1

Tips (T9-I) 2pcs/set ................................ 1

Heat resistant pad .................................. 1

Cleaning sponge .................................... 1

Heat resistant pad

Tip ID number key

Holder clip

Mini parallel remover handpiece

Tip (shape-I)

Component bed

Cleaning sponge

 Applicable Models

In order to function, the FM-2023 must be connected to the FM-202 soldering station.

2. SPECIFICATIONS

 FM-2023 Mini parallel remover

Power Consumption

Temperature Range

Tip to Ground Resistance

Tip to Ground Potential

Cord Assembly

Total Length (w/o cord)

Weight (w/o cord)

Standard tip

140W (24 V)

200 – 400°C (400 – 750°F)

< 2

< 2mV

1.2m (4 ft.)

75mm (w/o tip)

32g (Handpiece only), 5g (I tip only)

T9-I (Shape-I)

 Specifications and design are subject to change without notice.

Tip ID number key .................................. 1

Holder clip (w/screw) .............................. 1

Component bed ...................................... 1

3. WARNINGS, CAUTIONS AND NOTES

Warnings, cautions and notes are placed at critical points in this manual to direct the

operatorʼs attention to signiﬁcant items. They are deﬁned as follows:

WARNING: Failure to comply with a WARNING may result in injury or death.

CAUTION: Failure to comply with a CAUTION may result in injury to the operator, or

damage to the items involved. (One example is given below.)

NOTE: A NOTE indicates a procedure or point that is important to the process being de-

scribed.

CAUTION

When the power is on, the tip temperature is between 200°C/400°F and 400°C/750°F.

Since mishandling may lead to burns or ﬁre, be sure to comply with the following pre-

cautions:

● Do not touch the metallic parts near the tip.

● Do not use the product near ﬂammable items.

● Advise other people in the work area that the unit can reach a very high tempera-

ture and should be considered potentially dangerous.

● Turn off the power while taking breaks and when ﬁnished using the unit.

● Before replacing parts or storing the unit, turn off the power and allow the unit to

cool to room temperature.

CAUTION

To prevent damage to the unit and ensure a safe working environment, be sure to

comply with the following precautions:

● Do not use the unit for applications other than those speciﬁcally described in the

instruction manual.

● Do not set the tip temperature higher than 400°C/750°F.

● Do not rap the FM-2023 against the work bench to shake off residual solder, or

otherwise subject the iron to severe shocks.

● Do not modify the unit.

● Use only genuine HAKKO replacement parts.

● Do not wet the unit or use the unit when your hands are wet.

● The operating process will produce smoke. Make sure the area is well ventilated.

● Pull on the plug to disconnect the FM-2023 from the station outlet. Do not pull the

cord.

● The low-temperature

alarm tolerance error

occurs frequently.

CHECK : Is the tip too small for the items to be

removed?

ACTION

: Use a tip with a large thermal capac-

ity.

CHECK : Is the setting value for the low-tem-

perature alarm tolerance too low?

ACTION

: Increase the setting value.

● Tip ID error is dis-

played.

CHECK

: Does the tip come off during use?

ACTION

: Enter correctly. See section 6, Opera-

tion for instructions.

NOTE:

If the buzzer sounds three times when Tip ID number

key is inserted into the process gate, there has been

a reading error. Reinsert the Tip ID number key. If

the code bar is torn or damaged the process gate

will not be able to read it. See the FM-202 manual for

instructions of manually entering the Tip ID.

● Heater terminal short

circuit error is dis-

played.

CHECK : Is the tip for FM-2023?

ACTION

: Turn the power switch OFF and in-

sert the correct FM-2023 tip. Turn the

power switch ON.

● The tips cannot be

closed.

• The tips will not return to the

original position.

CHECK : Is there a foreign object between the

tips?

ACTION

: Remove it.

● Tip error or is

displayed.

ACTION

: Contact your Hakko representative.

8. TROUBLESHOOTING GUIDE

WARNING:

Disconnect the power plug before servicing.

Failure to do so may result in electric shock.

CHECK : Is the tip inserted properly?

ACTION

: Insert the tip completely.

CHECK : Is the connection cord and/or the

heater/sensor broken?

ACTION

: See the appropriate section of this

manual regarding how to check the

connection cord and/or the heater/

sensor for breakage.

● The tip does not heat

up.

• The sensor error is dis-

played.

● Solder does not wet the

tip.

CHECK : Is the tip temperature too high?

ACTION

: Set the appropriate temperature.

CHECK : Is the tip contaminated with oxide?

ACTION

: Remove the oxide by cleaning the tip

on a damp sponge or Hakko 599B tip

cleaner.

● The tip temperature is

too high.

CHECK

: Is the connection cord broken?

ACTION

: See “Checking the connection cord

for breakage”.

CHECK : Is the Tip ID number key entered cor-

rectly?

ACTION

: Enter the correct value.

● The tip temperature is

too low.

CHECK

: Is the tip contaminated with oxide?

ACTION

: Remove the oxide by cleaning the tip

on a damp sponge or Hakko 599B tip

cleaner.

CHECK : Is the Tip ID number key entered cor-

rectly?

ACTION

: Enter the correct value.

● The soldering iron error

is displayed.

• The LED heater lamp does not

light.

CHECK : Is the connection cord broken?

ACTION

: See “Checking the connection cord

for breakage”.

CHECK : Is the FM-2023 plug disconnected?

ACTION

: Connect the FM-2023.

4. PART NAMES

Heat resistant pad

Tip ID number key

Plug

Fixing flange

Holder clip

Component bed

Cleaning sponge

Tip

Plug

Cord

Handle

Button

5. SETTING UP THE FM-2023

1. Connector cord

Pass the connector cord through the hole

in the heat resistant pad.

2. Iron holder

Attach the holder clip to iron holder

No.FH100-01 or FH100-02.

Hang the lower hook of holder clip on the

lower wire of the iron holder and attach it

with the screw.

(Setup follows)

1. Do not let the tips extend beyond the

back of the iron holder base.

(See drawing No.1)

Before tightening the screw, make sure

that the 2 projections of holder clip

are touching the upper wire of the iron

holder. (See drawing No.2 and No.3)

3. Connections

1. Connect the plug to the FM-202.

2. Place the FM-2023 in the iron holder.

3. Plug the power cord into the power

supply. Be sure to ground the unit.

Push the plug in as far as 

it will go, and try to remove it 

without pressing the release pin. 

If it stays in the receptacle 

it is properly seated.

Receptacle

When the plug clicks , 

it is fully inserted.

NOTE:

This product is protected against electrostatic

discharge and must be grounded for full ef-

ﬁciency.

No. 1

No. 3

No. 2

6. OPERATION

● Controls and displays

Please refer to the FM-202 instruction

manual.

CAUTION:

Refrain from inserting foreign objects, the

wrong end of the tip, or incompatible tips into

the process gate. Damage may result.

NOTE:

If the buzzer sounds three times when the

Tip ID number key is inserted into the pro-

cess gate, there has been a reading error.

Reinsert the Tip ID number key. If the code

bar is torn or damaged the process gate will

not be able to read it.

MODEL FM-202

Soldering station

Process gate

Receptacle

NOTE:

This procedure must be followed EVERY

TIME THE TIPS ARE CHANGED.

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



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

NOTE:

The tips are a packaged matched set and

must be used together.

There is a flange.

Make sure that the flange will 

fit the handle when inserted 

into the handpiece.

● Displays

1. If tips are in the handpiece, remove

them.

2. Turn the power switch ON.

3. The display will show and the

LED on the connector will ﬂash.

4. Insert the Tip ID number key into the

process gate until the buzzer sounds

once. ID data are displayed for one

second. The display shows .

5. Inserting the tip:

Hold the head part of the tip with the

heat resistant pad and insert the tip

into the handpiece. Push until the tip

stops. Repeat for second tip.

CAUTION:

FM-2023 tips do not have a tip ID. Use the

Tip ID number key.

7. MAINTENANCE

● Tip maintenance

Please refer to the FM-202 Instruction manual.

● Checking Procedure

WARNING:

Unless otherwise directed, carry out these procedures with the power switch OFF and the power

UNPLUGGED.

● Verify the electrical integrity of

the heater and sensor

1. Check for a broken heater or sensor

Measure the resistance while at room tempera-

ture(15 to 25°C; 59 to 77°F). It should be 8Ω±

10%. If the resistance exceeds these limits, re-

place the tip.

Measure the resistance across the tip as shown.

● Check the grounding line 1. Unplug the connection cord from the station.

2. Measure the resistance value between pin 2

and the tip (both tips).

3. If the value exceeds 2Ω (at room tem-

perature), perform the tip maintenance de-

scribed on P.12 of the FM-202 instruction

manual. If the value still does not decrease,

check the connection cord for breakage.

● Checking the connection cord

for breakage

1. Insert a set of veriﬁed tips in both sides of the

handle.

2. Measure the resistance value between two

pins.

Pin 1 - Pin 3 7~9Ω

Pin 5 - Pin 3 8~10KΩ

Pin 7 - Pin 4 7~9Ω

Pin 8 - Pin 4 8~10KΩ

If the measured value exceeds above values, re-

place the FM-2023.

● Control card and

changing the tempera-

ture setting

Please refer to the FM-202 Instruction

manual.

● Replacing the tip

Removing and inserting the tip:

Removing the tip:

Hold the handle and pull the tip out of the

handpiece with the heat resistant pad.

Inserting the tip:

Before inserting the tip; Insert the Tip ID

number key into the process gate until the

buzzer sounds once.

Hold head part and insert the tip into the

handpiece. Push until the tip stops.

CAUTION:

The tip can be very HOT. Use the heat resis-

tant pad for handling hot tips, but do not hold

the hot portion of the tip, even with the pad,

for longer than necessary.

Hold this part to insert into the handpiece.

24V-140W

FM-2023

Hold the handpiece at the front to remove tip.

24V-140W

FM-2023

6. When the set temperature is reached,

the buzzer sounds and the heater lamp

at the lower right of the temperature

display starts blinking.

NOTE:

Once the two tips are inserted into the hand-

piece, heat control begins.

Both tips of the set must be inserted or the

handpiece will not heat.

CAUTION:

Never set the temperature to any value over

400°C (750°F). Doing so may damage the

station. Set the temperature according to the

type of work to be done.

● Operating instructions

1. Set the Temperature

2. Switch lever on the handle

The FM-2023 is double acting.

• When the tips are touching - i.e. the

handpiece is closed- an ʻRʼ is visible on

the handle. Operate by squeezing the

movable part of the handle at the back.

• When the handpiece is open, an ʻNʼ

is visible on the handle. Operate by

squeezing the movable part of the

handle at the front.

3. Apply solder or ﬂux

If there is insufﬁcient solder on the PWB,

or the soldered area is too small, apply

solder or flux to the PWB. Solder may

also be applied to the tips.

4. Melt the solder

Place the tips on the soldered part and

melt the solder. Conﬁrm that the solder is

fully melted. See sketch ʻAʼ.

5. Remove the component

After confirming that the solder is fully

melted, lightly squeeze the handpiece to

grasp the component and lift to remove

the component. See sketch ʻBʼ.

CAUTION:

Very high tip temperatures may damage the

printed circuit board, possibly causing the

printed pattern to become detached. HAKKO

recommends setting the tip temperature be-

low 300°C (572°F) for all normal work. Using

the lowest possible effective temperature not

only helps protect parts that are sensitive to

heat, it also helps protect the tip from deterio-

ration caused by heat.

Component

Solder

A B

Place the desoldered chip onto the tray

keeping the tips in parallel, and open

them to release.

● Control card and

changing the tempera-

ture setting

Please refer to the FM-202 Instruction

manual.

● Replacing the tip

Removing and inserting the tip:

Removing the tip:

Hold the handle and pull the tip out of the

handpiece with the heat resistant pad.

Inserting the tip:

Before inserting the tip; Insert the Tip ID

number key into the process gate until the

buzzer sounds once.

Hold head part and insert the tip into the

handpiece. Push until the tip stops.

CAUTION:

The tip can be very HOT. Use the heat resis-

tant pad for handling hot tips, but do not hold

the hot portion of the tip, even with the pad,

for longer than necessary.

Hold this part to insert into the handpiece.

24V-140W

FM-2023

Hold the handpiece at the front to remove tip.

24V-140W

FM-2023

6. When the set temperature is reached,

the buzzer sounds and the heater lamp

at the lower right of the temperature

display starts blinking.

NOTE:

Once the two tips are inserted into the hand-

piece, heat control begins.

Both tips of the set must be inserted or the

handpiece will not heat.

CAUTION:

Never set the temperature to any value over

400°C (750°F). Doing so may damage the

station. Set the temperature according to the

type of work to be done.

● Operating instructions

1. Set the Temperature

2. Switch lever on the handle

The FM-2023 is double acting.

• When the tips are touching - i.e. the

handpiece is closed- an ʻRʼ is visible on

the handle. Operate by squeezing the

movable part of the handle at the back.

• When the handpiece is open, an ʻNʼ

is visible on the handle. Operate by

squeezing the movable part of the

handle at the front.

3. Apply solder or ﬂux

If there is insufﬁcient solder on the PWB,

or the soldered area is too small, apply

solder or flux to the PWB. Solder may

also be applied to the tips.

4. Melt the solder

Place the tips on the soldered part and

melt the solder. Conﬁrm that the solder is

fully melted. See sketch ʻAʼ.

5. Remove the component

After confirming that the solder is fully

melted, lightly squeeze the handpiece to

grasp the component and lift to remove

the component. See sketch ʻBʼ.

CAUTION:

Very high tip temperatures may damage the

printed circuit board, possibly causing the

printed pattern to become detached. HAKKO

recommends setting the tip temperature be-

low 300°C (572°F) for all normal work. Using

the lowest possible effective temperature not

only helps protect parts that are sensitive to

heat, it also helps protect the tip from deterio-

ration caused by heat.

Component

Solder

A B

Place the desoldered chip onto the tray

keeping the tips in parallel, and open

them to release.

6. OPERATION

● Controls and displays

Please refer to the FM-202 instruction

manual.

CAUTION:

Refrain from inserting foreign objects, the

wrong end of the tip, or incompatible tips into

the process gate. Damage may result.

NOTE:

If the buzzer sounds three times when the

Tip ID number key is inserted into the pro-

cess gate, there has been a reading error.

Reinsert the Tip ID number key. If the code

bar is torn or damaged the process gate will

not be able to read it.

MODEL FM-202

Soldering station

Process gate

Receptacle

NOTE:

This procedure must be followed EVERY

TIME THE TIPS ARE CHANGED.













NOTE:

The tips are a packaged matched set and

must be used together.

There is a flange.

Make sure that the flange will 

fit the handle when inserted 

into the handpiece.

● Displays

1. If tips are in the handpiece, remove

them.

2. Turn the power switch ON.

3. The display will show and the

LED on the connector will ﬂash.

4. Insert the Tip ID number key into the

process gate until the buzzer sounds

once. ID data are displayed for one

second. The display shows .

5. Inserting the tip:

Hold the head part of the tip with the

heat resistant pad and insert the tip

into the handpiece. Push until the tip

stops. Repeat for second tip.

CAUTION:

FM-2023 tips do not have a tip ID. Use the

Tip ID number key.

7. MAINTENANCE

● Tip maintenance

Please refer to the FM-202 Instruction manual.

● Checking Procedure

WARNING:

Unless otherwise directed, carry out these procedures with the power switch OFF and the power

UNPLUGGED.

● Verify the electrical integrity of

the heater and sensor

1. Check for a broken heater or sensor

Measure the resistance while at room tempera-

ture(15 to 25°C; 59 to 77°F). It should be 8Ω±

10%. If the resistance exceeds these limits, re-

place the tip.

Measure the resistance across the tip as shown.

● Check the grounding line 1. Unplug the connection cord from the station.

2. Measure the resistance value between pin 2

and the tip (both tips).

3. If the value exceeds 2Ω (at room tem-

perature), perform the tip maintenance de-

scribed on P.12 of the FM-202 instruction

manual. If the value still does not decrease,

check the connection cord for breakage.

● Checking the connection cord

for breakage

1. Insert a set of veriﬁed tips in both sides of the

handle.

2. Measure the resistance value between two

pins.

Pin 1 - Pin 3 7~9Ω

Pin 5 - Pin 3 8~10KΩ

Pin 7 - Pin 4 7~9Ω

Pin 8 - Pin 4 8~10KΩ

If the measured value exceeds above values, re-

place the FM-2023.

8. TROUBLESHOOTING GUIDE

WARNING:

Disconnect the power plug before servicing.

Failure to do so may result in electric shock.

CHECK : Is the tip inserted properly?

ACTION

: Insert the tip completely.

CHECK : Is the connection cord and/or the

heater/sensor broken?

ACTION

: See the appropriate section of this

manual regarding how to check the

connection cord and/or the heater/

sensor for breakage.

● The tip does not heat

up.

• The sensor error is dis-

played.

● Solder does not wet the

tip.

CHECK : Is the tip temperature too high?

ACTION

: Set the appropriate temperature.

CHECK : Is the tip contaminated with oxide?

ACTION

: Remove the oxide by cleaning the tip

on a damp sponge or Hakko 599B tip

cleaner.

● The tip temperature is

too high.

CHECK

: Is the connection cord broken?

ACTION

: See “Checking the connection cord

for breakage”.

CHECK : Is the Tip ID number key entered cor-

rectly?

ACTION

: Enter the correct value.

● The tip temperature is

too low.

CHECK

: Is the tip contaminated with oxide?

ACTION

: Remove the oxide by cleaning the tip

on a damp sponge or Hakko 599B tip

cleaner.

CHECK : Is the Tip ID number key entered cor-

rectly?

ACTION

: Enter the correct value.

● The soldering iron error

is displayed.

• The LED heater lamp does not

light.

CHECK : Is the connection cord broken?

ACTION

: See “Checking the connection cord

for breakage”.

CHECK : Is the FM-2023 plug disconnected?

ACTION

: Connect the FM-2023.

4. PART NAMES

Heat resistant pad

Tip ID number key

Plug

Fixing flange

Holder clip

Component bed

Cleaning sponge

Tip

Plug

Cord

Handle

Button

5. SETTING UP THE FM-2023

1. Connector cord

Pass the connector cord through the hole

in the heat resistant pad.

2. Iron holder

Attach the holder clip to iron holder

No.FH100-01 or FH100-02.

Hang the lower hook of holder clip on the

lower wire of the iron holder and attach it

with the screw.

(Setup follows)

1. Do not let the tips extend beyond the

back of the iron holder base.

(See drawing No.1)

Before tightening the screw, make sure

that the 2 projections of holder clip

are touching the upper wire of the iron

holder. (See drawing No.2 and No.3)

3. Connections

1. Connect the plug to the FM-202.

2. Place the FM-2023 in the iron holder.

3. Plug the power cord into the power

supply. Be sure to ground the unit.

Push the plug in as far as 

it will go, and try to remove it 

without pressing the release pin. 

If it stays in the receptacle 

it is properly seated.

Receptacle

When the plug clicks , 

it is fully inserted.

NOTE:

This product is protected against electrostatic

discharge and must be grounded for full ef-

ﬁciency.

No. 1

No. 3

No. 2

3. WARNINGS, CAUTIONS AND NOTES

Warnings, cautions and notes are placed at critical points in this manual to direct the

operatorʼs attention to signiﬁcant items. They are deﬁned as follows:

WARNING: Failure to comply with a WARNING may result in injury or death.

CAUTION: Failure to comply with a CAUTION may result in injury to the operator, or

damage to the items involved. (One example is given below.)

NOTE: A NOTE indicates a procedure or point that is important to the process being de-

scribed.

CAUTION

When the power is on, the tip temperature is between 200°C/400°F and 400°C/750°F.

Since mishandling may lead to burns or ﬁre, be sure to comply with the following pre-

cautions:

● Do not touch the metallic parts near the tip.

● Do not use the product near ﬂammable items.

● Advise other people in the work area that the unit can reach a very high tempera-

ture and should be considered potentially dangerous.

● Turn off the power while taking breaks and when ﬁnished using the unit.

● Before replacing parts or storing the unit, turn off the power and allow the unit to

cool to room temperature.

CAUTION

To prevent damage to the unit and ensure a safe working environment, be sure to

comply with the following precautions:

● Do not use the unit for applications other than those speciﬁcally described in the

instruction manual.

● Do not set the tip temperature higher than 400°C/750°F.

● Do not rap the FM-2023 against the work bench to shake off residual solder, or

otherwise subject the iron to severe shocks.

● Do not modify the unit.

● Use only genuine HAKKO replacement parts.

● Do not wet the unit or use the unit when your hands are wet.

● The operating process will produce smoke. Make sure the area is well ventilated.

● Pull on the plug to disconnect the FM-2023 from the station outlet. Do not pull the

cord.

● The low-temperature

alarm tolerance error

occurs frequently.

CHECK : Is the tip too small for the items to be

removed?

ACTION

: Use a tip with a large thermal capac-

ity.

CHECK : Is the setting value for the low-tem-

perature alarm tolerance too low?

ACTION

: Increase the setting value.

● Tip ID error is dis-

played.

CHECK

: Does the tip come off during use?

ACTION

: Enter correctly. See section 6, Opera-

tion for instructions.

NOTE:

If the buzzer sounds three times when Tip ID number

key is inserted into the process gate, there has been

a reading error. Reinsert the Tip ID number key. If

the code bar is torn or damaged the process gate

will not be able to read it. See the FM-202 manual for

instructions of manually entering the Tip ID.

● Heater terminal short

circuit error is dis-

played.

CHECK : Is the tip for FM-2023?

ACTION

: Turn the power switch OFF and in-

sert the correct FM-2023 tip. Turn the

power switch ON.

● The tips cannot be

closed.

• The tips will not return to the

original position.

CHECK : Is there a foreign object between the

tips?

ACTION

: Remove it.

● Tip error or is

displayed.

ACTION

: Contact your Hakko representative.

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