halstrup-walcher PSD4 Series Manuale utente
Instruction manual
PSD4xx positioning system
Safety precautions
7100.006384_Instruction manual_PSD4xx_E_ENG 2 15.06.2020
halstrup-walcher GmbH
Stegener Straße 10
79199 Kirchzarten
Tel. +49 7661 39 63-0
www.halstrup-walcher.com
©2020
The manufacturer owns the copyright to this instruction manual. It contains technical data,
instructions and drawings detailing the device’s features and how to use them. It must not
be copied either wholly or in part or made available to third parties.
The instruction manual is part of the product. Please read this manual carefully, follow our
instructions, and pay special attention to the safety information provided. This instruction
manual should be available at all times. Please contact the manufacturer if you do not
understand any part of the instructions.
The manufacturer reserves the right to continue developing this device model without
documenting such development in each individual case. The manufacturer will be happy to
determine whether this manual is up-to-date.
Safety precautions
7100.006384_Instruction manual_PSD4xx_E_ENG 4 15.06.2020
1 Safety precautions
1.1 Appropriate use
Positioning systems are especially suitable for automatically setting tools, stops or spindles
for wood-processing equipment, packing lines, printing equipment, filling units and other
types of special machines.
PSD4xx positioning systems are not stand-alone devices and may only be used if
coupled to another machine.
Always observe the operating requirements –particularly the permissible supply voltage –
indicated on the type label and in the “Technical data” section of this manual.
The device may only be handled as indicated in this manual. Modifications to the device are
prohibited. The manufacturer is not liable for damages caused by improper use or failure to
follow these instructions. Violations of this type render all warranty claims null and void.
Never apply force to the housing cover, e.g. for supporting weight.
1.2 Assembly, electrical connections and start-up
Assembly and the electrical connections should only be handled by professionals. They
should be given proper training and be authorised by the operator of the facility.
The device may only be operated by appropriately trained individuals who have been
authorised by the operator of the facility.
Specific safety precautions are given in individual sections of this manual.
The device must be installed by trained technical personnel.
1.3 Troubleshooting, maintenance, repairs
The individual responsible for the electrical connections must be notified immediately if the
device is damaged or if errors occur.
This individual must take the device out of service until the error has been corrected and
ensure that it cannot be used unintentionally.
This device requires no maintenance.
Only the manufacturer may perform repairs that require the housing to be opened.
Safety precautions
7100.006384_Instruction manual_PSD4xx_E_ENG 5 15.06.2020
1.4 Symbols
The device has been designed and tested to ensure its safety. However, it may still be
dangerous if used inappropriately. Precautions must be taken to prevent the device being
used incorrectly by mistake.
The following warnings are used in this instruction manual:
WARNING This warns you of a potential hazard and possible
consequences that could lead to serious bodily injury up to
and including death if the corresponding instructions are
not followed.
ATTENTION This warns you of a situation where incorrect use could
cause damage to the drive.
NOTE This provides information about individual functions or
special features
1.5 Storage and transportation
The PSD4xx positioning drive should always be stored and transported to the place of
installation in its original packaging.
Information about storage and transportation can be found in the technical data sheet:
www.halstrup-walcher.de/en/products/positioning-systems/direct-drives-psd/
1.6 Disposal
The electronic components of the device contain environmentally hazardous materials and
materials that can be reused. The device must therefore be sent to a recycling plant when
you no longer wish to use it. Compliance with the environmental codes of your country is
essential.
1.7 Purpose of this user information
Some sections of this manual refer to external device-specific documents.
Requirement: An Internet connection is required.
The following additional documents are part of this instruction manual:
- Assembly instructions (general)
- Description of electrical connections and connectors (specific)
- Description of bus connections (specific)
Click the following link to find more technical information about your product: www.halstrup-
walcher.de/technicaldocu
Description of the device and its functions
7100.006384_Instruction manual_PSD4xx_E_ENG 6 15.06.2020
2 Description of the device and its functions
2.1 PSD4xx positioning system with bus interface
The PSD4xx positioning system is an integrated drive for the accurate adjustment of
auxiliary and positioning axes. The drive enables the operator to perform reproducible and
simultaneous adjustments at all the required positions.
The PSD4xx positioning system converts a digital positioning signal into a rotational angle.
The integrated absolute measuring system eliminates the need for time-consuming
reference runs. A bus system connection simplifies the wiring. A hollow shaft with an
adjustable collar makes assembly quite simple.
The positioning system is especially suitable for automatically setting tools, stops or spindles
for wood-processing equipment, packing lines, printing equipment, filling units and other
types of special machines. The devices require no maintenance.
2.2 Technical data
- Stepping motor
- Power amplifier and control electronics with galvanic separation (power and bus)
- Absolute measuring system (battery-free)
- Bus interface (options):
oCANopen (incl. switchable terminating resistor)
oIO Link
oPROFINET
oEtherCAT
- Protection class:
oStandard: IP 50
oOptional: IP 65
- Solid circular shaft (flattened), 5 mm or 8 mm
- Optional: Hollow shaft, 8 mm or 14 mm (with gear reducer)
- Optional: Gearbox kit for increased torque requirements with 8 mm or 14 mm hollow
shaft
- Selectable connector orientation (horizontal or vertical with regard to the output box)
- Positioning runs:
oPositioning run with loop
oPositioning run without loop
Description of the device and its functions
7100.006384_Instruction manual_PSD4xx_E_ENG 7 15.06.2020
oManual run
2.3 Examples of applications
Wood-processing machines
Packaging machines
Food processing and beverages industry
etc.
Format changeover in packaging
machines:
Format changeover in bottle filling:
Description of the device and its functions
7100.006384_Instruction manual_PSD4xx_E_ENG 8 15.06.2020
2.4 Models
The PSD4xx positioning system can be adapted to specific requirements. The possible
models can be configured using the order key:
Description of the device and its functions
7100.006384_Instruction manual_PSD4xx_E_ENG 9 15.06.2020
2.5 Construction of devices with hollow shafts/gear reducers
1
M12 male connector for power supply (A-coded)
(for devices with IO-Link also for communication)
2
M12 connector for bus (not for devices with IO Link)
CA: M12 female connector (B-coded)
EC/PN: M12 female connector (D-coded)
3
M12 connector for bus (not for devices with IO Link)
CA: M12 male connector (B-coded)
EC/PN: M12 female connector (D-coded)
4
Sealing plug (device controls (not for devices with IO Link) and status elements)
5
Connection diagram (on the opposite side of the connectors) (not for devices
with IO Link)
6
Housing section with power and control electronics
7
Type label
8
Ground screw
Description of the device and its functions
7100.006384_Instruction manual_PSD4xx_E_ENG 10 15.06.2020
9
Gearbox with hollow shaft PSD403 / -413 / -426 / -436 / -428 / -438:
Attachment housing with hollow shaft PSD401 / -411 / -422 / -432:
10
Hollow shaft, 8 mm or 14 mm, with Allen screw (M4 x 16 DIN 912) for spindle
mounting
11
Sealing plate (1.5 mm): to offset lash in the spindle
12
Torque support: Mechanical fixation to prevent the drive from twisting
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