Handicare Simplicity+ Manuale utente

MANISS950ML

INSTALLATION MANUAL • INSTALLATIEHANDLEIDING • INSTALLATIONSANLEITUNG

MANUEL D’INSTALLATION • MANUAL DE INSTALACIÓN • MANUALE DI INSTALLAZIONE

SIMPLICITY+

2MINIVATOR SIMPLICITY+INSTALLATION MANUAL

Note: The installation engineer must check

with Minivator for the latest installation

manual issue number.

Issue No of this manual is 0410-1

Minivator Simplicity+

Installation Manual

Smart Seat

Pre-installation check list

1 Check that all of the require components

are available. You shoul have 7 boxes.

These are colour co e so that i entification

of any han e components is simple. The

table below shows the colour of the boxes

that you require.

e.g. a left han lift comprises 1 purple an

6 blue boxes; a right han lift comprises 1

green an 6 blue boxes.

2 Installation tools required

COMPONENT Left hand Right hand

Smart Seat base Purple Green

Smart Seat back

Power pack

Fitting Kit Blue

Smart Seat Upholstery

Bottom Track Section

Top Track Section

• Loading toggle

• Shorting links

• 10mm spanner

• 10mm socket

• Narrow nosed pliers

• 13mm socket

• 17mm socket

• Side cutters

• 8mm spanner

• 13mm spanner

• 17mm spanner

• No. 2 Pozi drive

• 2.5mm Allen key

• 3mm Allen key

• 4mm Allen key

• 5mm Allen key

• 6mm Allen key

(ball ended)

• 8mm Allen key

• Spirit level

• Handlamp

05029 Simplicity+ I stall MULTI ENG:Layout 1 17/06/2010 14:47 Page 2

MINIVATOR SIMPLICITY+INSTALLATION MANUAL 3

ENGLISH

Figure 2

Figure 1

Figure 3

Track assembly

Before beginning the installation please

ensure that the track is the required length.

Refer to Appendix 4 for details.

Items required: Tools required:

• Fit kit • 2.5mm Allen key

Splice bars x 3 • 3mm Allen key

Track ends cap x 1 • 6mm Allen key

Red bag • 13mm Spanner

8 x bolts

4 x grub screws

Final limit stops x 1

End stops x 1

Mounting feet x 3

• Top track section x 1

• Bottom track section x 1

1 Position the bottom section of the track (2m)

on the stairs with the splice holes at the top

(Figure 1). Regar less of the han of the lift

the track shoul always be on the left han

si e of the rack when looking up the stairs.

2 Bolt in the splice bars to the bottom section of

track extrusion (Figure 2) using 2 grub screws

for the top splice bar an the 4 bolts in the

bottom splice bars (from the re fittings bag).

05029 Simplicity+ I stall MULTI ENG:Layout 1 17/06/2010 14:47 Page 3

4MINIVATOR SIMPLICITY+INSTALLATION MANUAL

Figure 4

Figure 5

3 Position the top section of track a jacent to

the bottom section of track (Figure 4).

SLIDETRACK ONLY

4 Offer up the a jacent track section in the

normal way an use the supplie copper

strips to connect both the charging an

communications busbars. Run the two core

top safety e ge/en cap cable to the top of

the track. Bolt together the two track sections

as normal.

5 Bolt both sections of track together

(Figure 5). The bolts shoul be tightene

in sequence:

a left bottom d left top

b centre bottom e centre top

c right bottom f right top

Repeat this process until the bolts are all secure

(torque setting 8-9Nm).

6 Make the busbar connection:

a Sli e the top charge strip inclu ing the plastic

along by about 300mm.

b Insert the connecting copper strip into the

bottom charge strip, behin the copper an

in front of the plastic (Figure 6).

c Pull the top section of charge strip along out

of its housing by about 10mm. Now very

slightly turn up the en of the top copper

strip with a finger. Too much an the contact

brush will snag on it (Figure 7).

d Push the copper charge strip back along

slightly out of the plastic housing.

e Bring the top plastic section of charge strip

own behin the connecting strip

(Figure ).

Note: Ensure that the splice bars are positione

in the track in the correct orientation. The splice

bar has three flat faces an one sloping face.

The sloping face MUST be positione against

the sloping face on the extrusion (Figure 3).

Track assembly

05029 Simplicity+ I stall MULTI ENG:Layout 1 17/06/2010 14:47 Page 4

MINIVATOR SIMPLICITY+INSTALLATION MANUAL 5

ENGLISH

Figure 6

Figure 7

Figure

Figure 9

Figure 10

f Bring the top copper charge strip over the

connecting strip so that the connecting strip

is san wiche between the copper an

plastic parts, as on the bottom section

(Figure 9).

g Make sure the top an bottom sections of

charge strip are as close as possible.

Note: Ensure that the track is connecte with all

faces level so that no step is present in the joint.

Pay close attention to the busbar charging strip

– this connection MUST be flush (Figure 10).

Track assembly

05029 Simplicity+ I stall MULTI ENG:Layout 1 17/06/2010 14:47 Page 5

6MINIVATOR SIMPLICITY+INSTALLATION MANUAL

Figure 12

Figure 11

Track assembly

7 Sli e the three mounting feet on to the track

(Figure 11).

Position the feet in the following way

(Figure 12):

a The top foot shoul be positione on the

last trea .

b The mi le foot shoul be positione

imme iately next to the splice joint. If the

top section is longer than the bottom then

the foot shoul be ABOVE the splice joint,

if not, then the foot shoul be BELOW the

splice joint.

c The bottom foot shoul be positione on the

first trea .

9 Loosely tighten the feet to stop them from

moving. The feet will help to stop the track

from moving on the stairs while the next steps

are performe .

Note: If the stairlift is being fitte to a staircase

with open bannisters on the bannister si e

they must be covere with a soli sheet

material for safety.

Note: See page 8 for Sli eTrack positioning.

05029 Simplicity+ I stall MULTI ENG:Layout 1 17/06/2010 14:47 Page 6

MINIVATOR SIMPLICITY+INSTALLATION MANUAL 7

ENGLISH

Figure 14

Figure 13

Figure 15

Track assembly

10 If the power supply is:

a At the top of the track:

• Fee the long power cable with the push

terminals from the power supply through

the large cavity in the assemble track.

b At the bottom of the track:

• Bring the long power cable with the push

terminals from the power supply to the

bottom of the track.

11 Sli e the track up the stairs an position it

centrally to give you sufficient room to work

comfortably at the bottom of the stairs.

12 Connect the positive push terminal (white

cable) to the re push terminal attache to

the busbar (Figure 13).

13 Connect the negative push terminal (black

cable) to the push terminal from the track.

14 Fit the bottom en stop an final limit stop

to the bottom of the track only (Figure 14).

Do not tighten the grub screws at this time.

15 Fit the bottom en cap to the track

(Figure 15), ensuring that the power supply

cable is fe through the channel provi e so

that it exits the track on the WALL si e.

16 Tighten the grub screws to secure the en

cap to the track.

Now sli e the bottom en stop an final limit

stop so that they sit against the positioning

extensions of the en cap an then tighten

the grub screws

(Figure 15)

Note: The grub screws on the en cap shoul

not be over tightene .

Note: The shorter (square en e stop) must

be fitte in the top channel – failure to o

this correctly coul amage the lift.

05029 Simplicity+ I stall MULTI ENG:Layout 1 17/06/2010 14:47 Page 7

MINIVATOR SIMPLICITY+INSTALLATION MANUAL

Figure 17

Figure 16

Third/

last

foot

Splice

Second foot

Figure 1

Feet positioning

Items required: Tools required:

• None • 13mm spanner

• 13mm socket

1 Sli e the track to the si e of the stairs that

it will be finally locate to position the feet.

The feet shoul be positione so that they

are touching the stringer (Figure 16).

Note: If the stringer oes not exten to the

trea , i.e. it overhangs the staircase, use a

plumb line to mark a position on the stairs.

The feet shoul all be positione in this way.

05029 Simplicity+ I stall MULTI ENG:Layout 1 17/06/2010 14:47 Page 8

MINIVATOR SIMPLICITY+INSTALLATION MANUAL 9

ENGLISH

Figure 19

Figure 20

Figure 21

Feet positioning

2 With the en of the track positione so that

it is just touching the floor ensure that the

feet are still positione on the stair trea s

as previously escribe (Figure 12), i.e:

a The top foot shoul be positione on

the last trea .

b The mi le foot shoul be positione

imme iately above the splice joint.

c The bottom foot shoul be positione

on the first trea .

3 Tighten the bolts on the feet (Figure 17).

SLIDETRACK ONLY

4 Position the first (fixe ) foot on the secon step

of the staircase. Then position an loosely fix the

secon foot to the stairs, two full steps below

the track splice point (or the en of the track for

a single section track), to allow clearance when

the Sli eTrack moves (Figure 1 ). The track

shoul be approximately 25mm from the nose

of the stairs.

5 Position the remaining feet on the steps an

loosely fix them to the stairs. The last foot

nee s to be positione two full steps own

from the top of the stairs, whilst the thir foot

shoul be as close as possible to the splice.

6 The feet shoul sit as close as possible to the

stringer (Figure 19).

7 If the track was not elivere pre-cut to the

correct length, trim the communications busbar

to the appropriate length to accommo ate the

top en cap (Figure 20).

Clip on the stringer-si e roller covers using

the tacks provi e . Then, with the track in

approximately the correct position, put a screw

into each foot to stabilise the track (Figure 22).

Note: Track may nee to be move out to

ensure seat clears.

05029 Simplicity+ I stall MULTI ENG:Layout 1 17/06/2010 14:47 Page 9

10 MINIVATOR SIMPLICITY+INSTALLATION MANUAL

Figure 23

Figure 22

Power pack

Loading the power pack

Items required: Tools required:

• Power pack • Loading toggle

• Fit Kit • Shorting links

Track end cap x 1

Green bag

Wood screws x 12

Final limit stops x 1

End stops x 1

Busbar pickup loading tool

1 Carry the power pack box to the top of the stairs.

2 Unpack the power pack from its box carefully.

3 Move the track away from the stringer slightly,

aroun 150mm, to give you more room to work.

4 Remove the blanking plates from the sie of the

power pack that will be facing the stairs

(Figure 22).

5 Connect the limit switch shorting links

(Figures 22 and 23).

6 Connect the riving links (or loaing toggle)

(Figures 22 and 23).

7 Ensure that the busbar pickup loaing tool

is correctly positione (Figure 24).

Carefully slie the power pack onto the track

until the rive pinion meets the beginning of the

rack (Figure 25).

9 Turn the power pack on from the main switch

on the lower safety ege (Figure 26).

10 Using the loaing riving links or toggle switch

(Figure 27), rive the power pack onto the track.

The power pack shoul be riven to a position

approximately half way between the top an

mile foot.

11 Fit the top en stop an final limit stop to the

top of the track (Figure 2).

12 Fit the top en cap to the track an tighten the

grub screws to secure it.

Note:The shorter (square ene stop) must

be fitte in the top channel – failure to o

this correctly coul amage the lift.

13 Now sli e the top en stop an final limit stop so

that they sit against the positioning extensions of

the en cap an then tighten the grub screws.

Note: The grub screws on the en cap shoul not

be over tightene . If the power supply is being

connecte at the top of the stairs, ensure that the

power supply cable is fe through the channel

provi e so that it exits the track on the WALL si e.

Note: The final limit stop jacking screw shoul only

be use if the final limit is not being recognise

when the pack is run on the track. Tighten one

full turn max after contact (Figure 29).

05029 Simplicity+ I stall MULTI ENG:Layout 1 17/06/2010 14:47 Page 10

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