HERKULES G375 Manuale utente

Part# 1002994-04

6/23/2010

This manual contains important information concerning the

installation and operation of the gun washers listed above.

Read manual thoroughly and keep for future reference

INSTRUCTIONS

This manual contains important information concerning the

installation and operation of the gun washers listed above.

Read manual thoroughly and keep for future reference

INSTRUCTIONS

Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake, MI 48390-1662 USA

248-960-7100 800-444-4351 Fax 248 960-7109

Patents USA 7070167 4793369, 4960142, 5174317, 5193561, 5485860 Canada 1299468 & Patents Pending

website: www.herkules.us Made in the USA e-mail: info@herkules.us

Page 1 of 14

Warnings ……………………………………………………………………………………………………………………… 3-4

Model Information ……………………………………………………………………………………………………………. 5

Installation ………………………………………………………………………………………………………………….. 5

Operation ……………………………………………………………………………………………………………………. 6-7

Preventive Maintenance ………………………………………………………………………………………………………. 7

Troubleshooting ……………………………………………………………………………………………………………… 8

Drawings with part lists: …………………………………………………………………………………………………… 9-13

Table of Contents

Warnin

mbol Caution S

mbol

Page 2 of 14

Serial Number

Model Number

Purchase Date

Distributor

Warning

Symbol

Caution

Symbol

CAUTION

WARNING

This symbol alerts you to the possibility of serious

injury or death if you do not follow the instructions. This symbol alerts you to the possibility of damage to

or destruction of equipment if you do not follow the

instructions.

This product has patent protection under

one or more of the following patent numbers:

7070167, 5485860, 5193561, 5174317

4960142, 4793369, 1299468

and Patents Pending

website: www.herkules.us 1002742

PATENT NUMBERS

Page 2 of 14

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly

and result in serious injury.

•This equipment is for professional use only.

•Read all instruction manuals, tags, and labels before operating the equipment.

•Use the equipment only for its intended use.

•Do not alter or modify this equipment.

•Do not exceed the maximum working pressure of the lowest rated system component.

•Do not operate the gun washer at a pressure above the maximum working pressure rating of the

gun(s) being cleaned.

•Route the hoses away from traffic areas, sharp edges, moving parts, and hot surfaces.

•Do not use the hoses to pull the equipment.

•Do not move pressurized equipment.

•Use fluids or solvents that are compatible with the equipment wetted parts. Read the fluid and

solvent manufacturer's warnings.

•Comply with all applicable local, state and national fire, electrical and other safety regulation.

PRESSURIZED EQUIPMENT HAZARD

WARNING

Page 3 of 14

Spray from hose leaks, ruptured components, or from operating the gun washer with an open lid

can splash fluid in the eyes or on the skin and cause serious injury.

•A safety device has been installed to shut off the pump when the gun washer lid is opened.

Do not tamper with or alter this device.

•Open the gun washer lid slowly.

•Do not prop the gun washer lid open with an object or by any other means.

•Do not stop or deflect fluid leaks with your hand, body, glove, or rag.

•Tighten all fluid connections before operating the equipment.

•Replace worn, damaged, or loose parts immediately.

WARNING

Page 3 of 14

FIRE AND EXPLOSION HAZARD

Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition

and result in fire or explosion and serious injury.

•Ground the equipment. See Installation for grounding procedure.

•Provide fresh air ventilation to avoid the build up of flammable fumes from the cleaning solution.

•Extinguish all open flames or pilot lights in the gun washer area.

•Disconnect all electrical equipment in the gun washer area.

•Keep the gun washer area free of debris, including cleaning solutions, rags, and gasoline.

•Do not turn on any light switch in the gun washer area while operating or if fumes are present.

•Do not smoke in the gun washer area.

•Do not operate a gasoline engine in the gun washer area.

•Follow the gun manufacturer's solvent and other cleaning recommendations.

•Use solvent with the highest possible flash point.

•If there is any static sparking while using the equipment, stop operation immediately. Identify and

correct the problem.

•Drain the cleaning solution into a proper storage container when gun washer(s) is not in use.

TOXIC FLUID HAZARD

WARNING

Page 4 of 14

TOXIC

FLUID

HAZARD

Hazardous fluids or toxic fumes can cause serious injury or death if splashed in eyes or on the

skin, swallowed, or inhaled.

•Know the specific hazards of the fluid you are using. Read the fluid manufacturer's warnings.

•Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state

and national guidelines.

•Wear the appropriate protective clothing, gloves, eyewear and respirator.

•Pipe and dispose of the exhaust air safely. If diaphragm fails, the fluid may be exhausted along with

the air.

WARNING

Page 4 of 14

Model Information

Dimensions in./(mm)

BCD

Two independently operating stainless steel tanks clean 42.75 15.5 16.88 41.5

up to 4 guns and 4 cups simultaneously with two

(1086)

(394)

(429)

(1054)

NOTE: Dimensions listed are overall measurements.

G375

Model

110

(49 9)

Weight

lbs/(kg)

Description

guns an

cups s

aneous

y w

ith

(1086)

(394)

(429)

(1054)

independent diaphragm pumps.

Installing the Gun Washe

1) Place gun washer on a level surface in a properly

ventilated paint mixing room or paint booth.

Grounding the Gun Washe

1) Connect the ground wire on the gun washer’s pump to a

true earth ground.

2) Ground all equipment used or located in the gun washer

area.

Connecting the Air Line

1) Install a 1/4 in. npt male coupler, that is compatible with

the quick disconnect of your air supply line, into the air

supply port of the filter/regulator located on the right

leg (see fig.2).

2) Connect air line with at least 75 psi to the coupler.

Filter/regulator is preset. Do not adjust.

G375

(49

Installation

Air supply

port

fig.2

Page 5 of 14

Connecting the Solvent to the Washer Placing Equipment in the Gun Washer

1) Insert the drain pipe and siphon tube into a fresh To clean guns not mentioned here, use the long or short

5 gallon solvent can and secure the plug in the opening. stem supports as needed (see pg.11). For questions or

adapter kits contact your paint gun washer distributor.

2) The can must contain at least 2.5 gallons of solvent to pump

properly. Use a high quality solvent. Siphon Feed Guns

Place the gun siphon tube on the short stem support.

Preparing the Equipment to be washed

1) Remove paint cup or paint line and the air line from the Gravity Feed Guns (HVLP)

paint gun. Place the long stem support over the short stem

support. Place paint inlet of gun on long stem support.

2) Drain excess paint from cup and gun. Place the air cap assembly over the air inlet of the gun to

prevent solvent from entering the passage.

3) Remove all gauges and regulators from painting equipment. Pressure Feed Guns

4) Lock the gun trigger in the open position by placing the Place long stem support over the short stem support.

trigger lock around the gun handle and trigger (see fig.3). Place paint inlet of gun on long stem support.

Pots and Cups

CAUTION

Place a pot or a cup on the cup holder.

All pressure gauges must be removed before placing the

equipment in the gun washer to avoid damaging the

gauges.

Operation

Siphon Feed Gun

fig.3

Gravity Feed

Gun (HVLP) Air Cap

Assembly

Paint Cup

Long Stem Support

Paint Cup

Siphon Feed Gun

Short Stem Support

Trigger Lock

Pressure Feed Gun

Paint Cup

Note:

Only one gun & one cup shown for clarity.

G375 will clean two guns & two cups in each tank

simultaneously.

Cup Holder

Page 6 of 14

Operating the Gun Washer Gun Washer Information

1) Make sure wire trigger locks and other accessories 1) The two tanks of the gun washer can be operated

are inside the gun washer tank. independently.

2) Place equipment in the tank according to the diagrams 2) The timer on the right leg operates the pump for the

shown in fig.3. right tank, while the timer on the left leg operates

the pump for the left tank.

3) Close the gun washer lid. Operating the Manual Brush

4) Turn the timer knob clockwise 90 degrees to start the gun 1) In the left tank of the unit, make sure the brush is not

washer. The gun washer will run for 90 seconds. Turning pointing out of the tank.

the timer knob less than 90 degrees will reduce the timing

cycle. Paint equipment will clean in 60 to 90 seconds. 2) Turn the control valve to 'Manual Brush'.

5) If the lid is opened prior to the end of the timing cycle, the 3) Turn the left timer knob clockwise 90 degrees to start

safety air cutoff switch will stop the gun washer. The the brush. The brush will run for 90 seconds.

gun washer will start again when the lid is closed if time

remains on the timer. 4) To increase the flow through the brush, turn the

Note: Open the lid slowly to minimize vapor escape. knob of the flow control valve counterclockwise.

To decrease the flow through the brush, turn the

6) Remove the equipment from the gun washer and wipe off knob of the flow control valve clockwise.

any remaining solvent. 5) When finished cleaning equipment, return

control valve to 'Auto Clean'

Preventive Maintenance

Operation

Page 7 of 14

1) Drain excess paint from cup or pot before placing in gun

washer.

2) Drain paint sludge from 5 gallon solvent can weekly.

Do this after a weekend so the sludge has settled.

- Access the solvent can by removing the drain hose from the

can, then remove the nylon plug from the can.

- Pour the solvent into a second container and drain the

sludge into a disposal container. Refill can from the

second container and add solvent to reach the

2.5 gallon minimum, or the can half-full.

-Clean siphon tube with cloth and brush to remove residue.

3) Remove the filter bowl and check the filter inside the

regulator for excess buildup approx. every 6 months.

4) Change solvent completely when objects being cleaned

become tacky to the touch.

5) Clean inside of tub and internal manifold.

Do not change the setting of the filter/regulator. This

could damage the filter/regulator or pump.

CAUTION

Filter/Regulator

#T17M

Filter

#1001382

Filter Bowl

Page 7 of 14

Troubleshooting

Gun washer will not turn on. 1Make sure the air line is properly connected with at least 75 psi.

Air pressure is regulated at 75 psi.

2Make sure lid is fully closed. Make sure the lid rod actuator is making

full contact with the limit valve on the right rear leg.

3 Check all air connections to ensure that there are no leaks.

4 Make sure timer cam is engaging the limit valve on the right front leg.

5 Make sure timer is on and functioning correctly.

Gun washer turns on but 1 Make sure intake filter is not clogged (Clean or replace).

pumps slowly or not at all. 2 Make sure the air line is properly connected with at least 75 psi.

Air pressure is regulated at 75 psi.

3 Check all air connections to ensure that there are no leaks.

M k th i 5 ll f l l ti i th h

Possible SolutionProblem

Page 8 of 14

4 Make sure there is 5 gallons of clean solution in the gun washer.

The cleaning solution should be an inch above the intake filter.

5Make sure lid is fully closed. Make sure the lid rod actuator is making

full contact with the limit valve on the right rear leg.

6 Make sure manifold nozzles and stem supports are not clogged.

Gun washer will not shut off 1 Make sure timer cam is moving. If its not, slightly loosen the nuts

holding the limit valve on the right front leg of the stand. Reposition

valve and tighten nuts.

2Make sure limit valves located on the right and left legs of the stand are

not stuck in closed position.

Page 8 of 14

G375 Parts Layout

21 24

Page 9 of 14

Part # Description

157 Hose Barb 3/8 x 1/4 NPT 1 EA

267 Adaptor 1/4 NPT - Brass 1 EA

383 Bolt Hex 1/4-20 x 1 4 EA

484 Nut Hex 1/4-20 6 EA

585 Lock Washer 1/4 10 EA

6990 Hose Barb 1/4 x 1/4 NPT 2 EA

710737 Brush Assembly 1 EA

811243 Filter Assembly 2 EA

911957 Actuator 2 EA

10 13122 Pump Bracket 2 EA

11 13123 Pump Assembly 2 EA See pg. 12

12 13125 Right Leg Assembly 1 EA See pg. 12

13 13129 Manifold Assembly 2 EA See pg. 11

14 13141 Left Leg Assembly 1 EA See pg. 12

15 1000252 Cotter Ring 2 EA

16 1000652 Clevis Pin 2 EA

17 1000967 Hose Barb Elbow 3 EA

18 1000132 Hinge 4 EA

19 005-155 Screw 10-32 x 3/8 4 EA

20 1002572 Actuator Rod 2 EA

21 1002643 Bulkhead 3/4 - Brass 1 EA

22 1002644 Bulkhead 1 - Brass 2 EA

23 1-MINI-BLUE Mini Blue Tub 2 EA

24 12132 Lid 2 EA

25 12131 Lid Bracket 2 EA

26 M1C Limit Valve - Roller 1 EA

27 11217 Valve Bracket 1 E

Quantity

G375 Parts Layout

Page 10 of 14

11217

Valve

Bracket

28 1002969 Frame 1 EA

29 002-171 Screw 8-32 x 1 2 EA

30 002-172 Nut Nylock 8-32 2 EA

31 001-702 Bolt Hex 1/4-20 x 1/2 - Zinc 4 EA

32 002-131 Elbow 1/4 NPT - Brass 2 EA

33 002-161 Washer Flat #10 - Zinc 4 EA

34 14C Rivet 3/16 x 1/2 14 EA

35 005-103 Washer 3/4 - Nylon 3 EA

36 100907 Actuator 1 EA

37 002-173 Screw 10-32 x 5/8 2 EA

38 002-160 Nut Hex 10-32 2 EA

39 M7APE Hose 3/8 - Black PE 14 IN.

40 10A Handle 2 EA

41 59B Plug 1/4 NPT 1 EA

42 64PE Hose 1/2 - Black PE 23 IN.

43 64PE Hose 1/2 - Black PE 30 IN.

44 64PE Hose 1/2 - Black PE 16 IN.

45 64PE Hose 1/2 - Black PE 30 IN.

46 64PE Hose 1/2 - Black PE 20 IN.

47 85B Washer 1 - Nylon 2 EA

48 C26 3 Way Valve 1 EA

49 008-244 Acorn Nut 1/4-20 4 EA

50 1002654 Hose Barb 3/8 x 3/8 NPT Brass 2 EA

51 1003597 Rivet 1/4 x 1/2 16 EA

52 1003600 Washer Bonded 1/4 32 EA

Note: For parts shown but not identified Note: Some stickers not shown - See page 14

refer to assembly layouts on pages 11-13 for additional stickers and proper placement

Page 10 of 14

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