HTC 400 Manuale utente

HTC 400
EN Operator's manual 2-20
ES-MX Manual del usuario 21-39
FR-CA Manuel d’utilisation 40-58

Contents
Introduction..................................................................... 2
Safety..............................................................................4
Operation........................................................................ 7
Maintenance................................................................. 15
Troubleshooting............................................................ 16
Transportation and storage...........................................17
Technical data.............................................................. 19
Introduction
Owner responsibility
WARNING: Cutting, especially when DRY
cutting, generates dust that comes from the
material being cut, which frequently contains
silica. Silica is a basic component of sand,
quartz, brick clay, granite and numerous
other minerals and rocks. Exposure to
excessive amount of such dust can cause:
Respiratory disease (affecting your ability to
breath), including chronic bronchitis, silicosis
and pulmonary fibrosis from exposure to
silica. These diseases may be fatal;
Skin irritation and rash.
Cancer according to NTP* and IARC* */
National Toxicology Program, International
Agency for Research on Cancer.
Take precautionary steps:
Avoid inhalation of and skin contact with
dust, mist and fumes.
Wear and ensure that all bystanders wear
appropriate respiratory protection such as
dust masks designed to filter out
microscopic particles. (See OSHA 29 CFR
Part 1926.1153)
To minimize dust emissions, wet cut when
feasible. If dry cutting is necessary, use an
appropriate dust extractor.
It is the owner’s/employer’s responsibility that the
operator has sufficient knowledge about how to use the
product safely. Supervisors and operators must have
read and understood the Operator’s Manual. They must
be aware of:
• The products’s safety instructions.
• The products’s range of applications and limitations.
• How the product is to be used and maintained.
National/Local regulations could restrict the use of this
product. Find out what regulations are applicable where
you work before you start using the product.
Product description
The product is a power grinder for concrete surfaces of
different hardness. The grind range is from rough
surfaces through to smoother finish.
For example, the product has these functions:
• A frame that can be folded for easier transport.
• A grinding head cover that adjusts the movement to
the surface layer.
• The power plug can be changed to 1-phase or 3-
phase.
• A grind area of 400 mm.
Intended use
Use the product to grind concrete surfaces with different
hardness such as terazzo and stone tiles.
The product is used for light commercial operations at
private properties and small commercial spaces.
WARNING: Do not use the product for other
tasks.
2926 - 001 -

Product overview
20 21
22
56
3
4
3
2
11
12
13
7
8
9
19
14
15
17
18
1
16
10
1. Operator's manual
2. Handle/Handlebar
3. Lock knobs for handlebar adjustment
4. Emergency stop
5. Overload lamp
6. ON/OFF switch
7. Hour meter
8. Electrical enclosure
9. Connection for motor cable
10. Counterweights
11. Angle joint handle
12. Power plug
13. Rubber wheels
14. Lock function
15. Lock bolt to attach the motor/grinding head
16. Grinding head cover
17. Lift handle, motor
18. Electric motor
19. Lifting eye
20. Brush strip
21. Tool plate
22. Connection, vacuum hose
Symbols on the product
WARNING: Not careful or incorrect use can
result in injury or death to the operator or
others.
Read the manual carefully and make sure
that you understand the instructions before
you use the product.
Always put on hearing protection, eye
protection and breathing protection.
WARNING! The dust can cause breathing
problems. Use breathing protection. Do not
breathe exhaust fumes. Always make sure
that there is good airflow.
926 - 001 - 3

Note: Other symbols/decals on the product refer to
special certification requirements for some markets.
Product liability
As referred to in the product liability laws, we are not
liable for damages that our product causes if:
• the product is incorrectly repaired.
• the product is repaired with parts that are not from
the manufacturer or not approved by the
manufacturer.
• the product has an accessory that is not from the
manufacturer or not approved by the manufacturer.
• the product is not repaired at an approved service
center or by an approved authority.
Safety
Safety definitions
Warnings, cautions and notes are used to point out
specially important parts of the manual.
WARNING: Used if there is a risk of injury or
death for the operator or bystanders if the
instructions in the manual are not obeyed.
CAUTION: Used if there is a risk of damage
to the product, other materials or the
adjacent area if the instructions in the
manual are not obeyed.
Note: Used to give more information that is necessary in
a given situation.
General safety instructions
WARNING: Read the warning instructions
that follow before you use the product. Save
all warnings and instructions. Refer to the
warnings and instructions for future work, if it
is necessary.
• The safety section gives basic directions on how to
use the product correctly. This information is not an
alternative for professional knowledge and
experience. If you are in a situation where you do not
feel safe, stop and get professional support. Speak
to your dealer, service agent or an operator with
experience. Do not try a task where you do not feel
sure.
• Keep work area clean and bright, this will decrease
the risk of accidents.
Safety instructions for operation
WARNING: Read the warning instructions
that follow before you use the product. Save
all warnings and instructions for future
operations.
WARNING: Overexposure to vibration can
cause circulatory damage or nerve damage
to persons with decreased blood circulation.
Get medical aid if you have symptoms of
overexposure to vibration. These symptoms
include numbness, loss of feeling, tingling,
pricking, pain, loss of strength, changes in
skin color or condition. These symptoms
usually show in the fingers, hands or wrists.
• Only use the product for operations that are given in
this manual. Refer to
Intended use on page 2
.
• Use personal protective equipment. Refer
to
Personal protective equipment on page 5
.
• Do not go away from the product when the motor is
on.
• Connect the motor cable to the electrical enclosure
before you connect the plug.
• Do not let other operators use the product if they
have not read and understood the contents of this
operators manual.
• Only start the product with the brush strip attached.
Brush strip must seal tightly to the surface,
especially during dry surface operations.
• Make sure that the brush strip is not damaged and is
clean. Replace damaged brush strip.
• Keep the motor on until the fan comes to a complete
stop.
• Lift the grinding head if a check of the start
procedure is necessary.
• Only start the product when the grinding head is put
on the surface.
• Make sure that only approved persons are in the
work area.
• Do not use the product in areas where fire or
explosions can occur.
• Always disassemble the diamond tool after each
operation.
• Make sure that the tool plate does not rotate if you
lift up the product. The tool plate continues to rotate
for a while after the motor stops.
• When you remove diamond tools, let the product
become cool and use protective gloves. Diamond
tools are very hot after use.
• Make sure to connect the product to a dust extractor
for removal of the dust.
• Make sure that the product is assembled correctly.
• To lift the product always use the lifting eye of the
product.
• Do not use the product if there are signs of damage.
4926 - 001 -

• Only start the product when the grinding head
touches the surface, unless you do a check of the
ON/OFF switch.
• Only operate the product from behind with your 2
hands on the handle.
• Do not operate the product unless you receive
training before use. Make sure that all operators
receive training.
• Make sure that only approved persons are in the
work area, because there is a risk of serious injury.
• Make sure that clothing, long hair and jewelry do not
get caught in moving parts.
• Make sure that you are in a safe and stable position
during operation.
• Sudden appearance of persons and animals can
prevent safe operation of the product. Always
operate the product carefully and be prepared to
stop the product if it is necessary.
• Do not let children use or come near the product.
• Make sure that there is always one more person
near when you use the product. If an accident
occurs, you can receive help when it is necessary.
• Do not operate this product when you are tired, ill, or
if you use alcohol, drugs or medicine. This can
decrease your vision, your judgment or your
coordination.
• Do not use a product that has been changed from its
factory specification.
• Always use approved accessories. Speak to your
dealer for more information.
Personal protective equipment
WARNING: Read the warning instructions
that follow before you use the product.
• Always use correct personal protective equipment
when you operate the product. The personal
protective equipment does not erase the risk of
injury. The personal protective equipment decreases
the grade of injury if an accident occurs. Let your
dealer help you select the right equipment.
• Use approved eye protection while you operate the
product.
• Do not use loose, heavy and not applicable clothing.
Use clothes that let you move freely.
• Use approved protective gloves that enables a solid
hold.
• Use rubber protective gloves that prevents skin
irritation from wet concrete.
• Use an approved protective helmet.
• Always use approved hearing protection while you
operate the product. Noise for a long period can
cause noise-induced hearing loss.
• The product makes dust and fumes that contain
dangerous chemicals. Use an approved breathing
protection.
• Use boots with steel toe-caps and non-slip soles.
• Make sure that you have a first aid kit near.
• Sparks can occur when you operate the product.
Make sure that you have a fire extinguisher near.
Electrical safety
WARNING: There is always a risk of shocks
from electrical products. Do not use the
product in bad weather conditions. Do not
touch lightning conductors and metal
objects. Always use the product as given in
this operator’s manual to prevent injury.
CAUTION: The product obeys the
requirements in EN61000-3-11 and is a
subject for conditional connection to the
power mains. Speak with the supply
authority for instructions on how to connect
the product.
Only connect the product to the power
mains with resistance lower than 0.28 Ω.
Get the interface point of the system
resistance from the supply authority.
If the power mains has higher system
resistance, short voltage drop can occur
when the product is started. This can
influence the operation of other products, for
example flicker on the lights.
• Make sure that the power, fuse and mains voltage
are the same as the voltage shown on the rating
plate of the product.
• Always stop the product before you disconnect the
power plug.
• Do not use the product if the cord or plug is
damaged. Hand it in to an approved service center
for repair. A damaged cable can cause serious injury
and death.
• Use the cord correctly. Do not use the cord to move,
pull or disconnect the product. Hold the plug to
disconnect the power cord.
• Do not operate the product in water depths where
the equipment of the product gets wet. The
equipment can be damaged and the product can
become live and cause injury.
• Do not get more moisture into the product than that
is supplied by the water system. Prevent rain to
come in touch with the product. Water that enters a
power tool increases the risk of electrical shock.
• Always have the power cord disconnected when you
connect or disconnect the connection for the motor
cable and the electrical enclosure.
Grounded product instructions
WARNING: Incorrect connection can result
in electrical shock. Speak to an approved
electrician if you are not sure if the product
is correctly grounded.
926 - 001 - 5

Do not change the power plug from its
factory specification. If the power plug is not
correct for the mains outlet, let an approved
electrician install a correct mains outlet.
Obey local regulations and laws.
If you do not fully understand the
instructions about the grounded product,
speak to an approved electrician.
The product has a grounded cord and power plug.
Always connect the product to a grounded mains outlet.
This decreases the risk of electrical shock if there is a
malfunction.
Do not use adapters with the product.
Extension cables
• The mark on the extension cable must be the same
or higher than the value written on the rating plate of
the product.
• Use grounded extension cables.
• When you operate a power tool outdoor, use
extension cable that is applicable for outdoor
operation. Use of a power cord applicable for
outdoor operations decreases the risk of electrical
shock.
• Keep the connection to the extension cable dry and
off the ground.
• Keep cable away from heat, oil, sharp edges or
moving parts. Damaged or too large cable increases
the risk of electrical shock.
• Check that the cables are not damaged and in good
condition. Do not use the product if a cable is
damaged. Let an approved service center repair the
product.
• To prevent overheating, do not use the extension
cable while it is folded.
• Make sure that the power cord is behind you when
you use the product. This is to prevent damage to
the power cord.
• If you use an extension cable, use only approved
extension cables with sufficient length.
Safety devices on the product
WARNING: Read the warning instructions
that follow before you use the product.
• Do not use a product with defective safety devices.
• Do a check of the safety devices regularly, refer to
Daily maintenance on page 15
. If the safety devices
are defective, speak to your HTC Floor Systems
approved service agent.
• Do not change the safety devices.
ON/OFF switch
The ON/OFF switch is used to start and stop the
product.
To do a check of the ON/OFF switch
1. Turn the emergency stop button clockwise to make
sure that emergency stop button is disengaged.
2. Push down the handle to lift the grinding head from
the floor.
6926 - 001 -

3. Turn the ON/OFF switch to 1 to start the product.
4. Wait for 5 seconds, this is to let the product operate
at the idle speed.
5. Turn the ON/OFF switch to 0 to stop the product.
Emergency stop
The emergency stop is used to quickly stop the motor.
The emergency stop at the product breaks the mains
power supply.
To do a check of the emergency stop
1. Push the emergency stop button (A) and make sure
that the motor stops.
AB
2. Turn the emergency stop button clockwise (B) to
disengage.
Safety instructions for maintenance
• Keep all parts in good condition and make sure that
all fixtures are correctly tightened.
• Do not use a product that is defective. Do the safety
checks, maintenance and the servicing as given in
this manual. All other maintenance work must be
done by an approved service agent.
• Stop the product when you replace the diamond
tools. Turn the ON/OFF switch to 0 and push the
emergency stop button.
• Do the inspection and/or maintenance with the motor
stopped and the power plug disconnected.
• Do the maintenance to make sure that the product
operates correctly. Refer to
Maintenance on page
15
Operation
Introduction
WARNING: Before you operate the product,
you must read and understand the safety
chapter.
926 - 001 - 7

Product positions
Operation position
Servicing position
CAUTION: Only put the product in the
servicing position on a horizontal surface.
Tilted transport position
Lift transport position
Put a protection between the motor and the electrical
enclosure to prevent damage to the product.
To adjust the handlebar
The handle lock knobs are operated clockwise,
counterclockwise or put in idle position.
1. Loosen the lock knobs (A) and adjust the handle (B)
to idle position.
A
B
A
2. Tighten the lock knobs to set the position.
8926 - 001 -

3. When the handle position is set, pull the handle lock
knobs up (A) and put them into idle position (B).
A
B
A
B
To adjust the frame height
The angle of the frame can be changed to divide the
weight of the chassis. This is to decrease or increase
the grinding pressure against the surface.
Adjust the angle to set up a good work position for
different operators.
1. Disconnect the motor cable (A) from the electrical
enclosure.
A
2. Push the handle on the central hinge and at the
same time fold the top frame forward to transport
position.
926 - 001 - 9

3. Loosen the lock bolts (A) some turns to release the
pressure.
A
B
C
4. Pull out the lock pins (B) and remove the lock bolts
(C) on each side of the grinding head.
5. Remove the wheel chassis from the grinding head.
6. Push the handle on the central hinge and at the
same time fold the top frame forward. This is the lift
position.
7. Remove the lock knobs (A) to loosen the support
foot (B).
A
B
8. Hold the handlebar to keep the frame stable and lift
the support foot out and up.
10 926 - 001 -
Indice
Lingue:
Altri manuali HTC Macchina per pavimenti


































