Huawei UPS5000-E-40 kVA Manuale utente

Issue: 04

Part Number: 31507410

Date: 2019-06-28

UPS5000-E-(40 kVA-128 kVA)

Quick Guide (Integrated UPS 2.0)

1Overview

UPS Model Number

Modules

Number of

Redundant

Modules

Input

Switch

Type Weight Dimensions (H x

W x D)

UPS5000-E-128K-HABBS 4 0 MCCB

480 kg

2000 mm x 600

mm x 1100 mm

UPS5000-E-120K-HASBS 4 1 ATS

UPS5000-E-120K-HLBBS 3 0 MCCB

UPS5000-E-120K-HLSBS 3 1 ATS

UPS5000-E-120K-HABBS 3 0 MCCB 450 kg

UPS5000-E-80K-HASBS 3 1 ATS 440 kg

UPS5000-E-80K-HABBS 2 0 MCCB 410 kg

UPS5000-E-40K-HASBS 2 1 ATS 350 kg

UPS5000-E-40K-HABBS 1 0 MCCB 320 kg

UPS5000-E-120K-HABBS

(1) Power input indicator

(2) Input circuit breaker

(3) Lighting circuit

breaker

(4) Air conditioner circuit

breaker

(5) IT load 2 circuit

breaker

(6) IT load 1 circuit

breaker

(7)

UPS input circuit

breaker

(8)

UPS maintenance

bypass switch

(9)

Control Module (CM)

(10)

Bypass module

(11) Filler panel

(12) Power modules

(13) Monitor display unit

(MDU)

(14) Power distribution

monitoring board

(15) UPS output circuit

breaker

•The appearance of the UPS5000-E-128K-

HABBS is similar to that of the UPS5000-E-

120K-HABBS.

•The appearance of the ATS for the UPS5000-E-

120K-HASBS and UPS5000-E-120K-HLSBS is

similar to that of the ATS for the UPS5000-E-

80K-HASBS.

•The appearance of the MCCB for the UPS5000-

E-120K-HLBBS, UPS5000-E-80K-HABBS and

UPS5000-E-40K-HABBS is similar to that of the

MCCB for the UPS5000-E-120K-HABBS.

UPS5000-E-80K-HASBS

UPS5000-E-40K-HASBS

(1) AC transfer switch

(ATS)

(2) Lighting circuit

breaker

(3) ATS handle

installation slot

(4) Air conditioner circuit

breaker

(5) IT load 2 circuit

breaker

(6) IT load 1 circuit

breaker

(7)

UPS input circuit

breaker

(8)

UPS maintenance

bypass switch

(9)

(10

) Bypass module

(11) Filler panel

(12) Power modules

(13) Power input

indicator

(14)

MDU

(15) Power distribution

monitoring board

(16) UPS output circuit

breaker

(1) Power input indicator

(2) ATS

(3) Lighting circuit

breaker

(4) ATS handle

installation slot

(5) Air conditioner circuit

breaker

(6) IT load circuit

breaker

(7) Filler panels

(8)

UPS input circuit

breaker

(9)

UPS maintenance

bypass switch

(10

) CM

(11) Bypass module

(12) Power modules

(13)

MDU

(14) Power distribution

monitoring board

(15) UPS output circuit

breaker

1. Before installation, read the UPS5000-E-(40 kVA-128 kVA) User Manual (Integrated UPS 2.0)

to get familiar with UPS information and safety precautions.

2. Use insulated tools during installation and operation.

3. Only engineers certified by the manufacturer or its agents are allowed to perform UPS

installation and maintenance. Otherwise, personal injury or equipment damage may occur, and

the resulting UPS faults are beyond the warranty scope.

2Installing the UPS

1. Determine the position for installing the

cabinet. Mark mounting holes based on the

drawings.

2. Use a hammer drill to drill four holes for

installing expansion bolts and then install four

expansion bolts in the holes. Remove the bolt,

spring washer, and flat washer.

Secured Installation

4. If the castors of the UPS need to be lifted from

the ground, perform steps Step 1 to Step 2 in

Non-Secured Installation.

3. Slide the cabinet on its castors to the installation

position.

5. Open the front and rear doors.

6. Insert four M12x115 expansion bolts into the

expansion bolt holes in the floor, and tighten the

expansion bolts.

Unit: mm

In the cabinet combination scenario, you

need only to partly tighten the bolts.

NOTE

2. Check whether the bottom of the cabinet is

horizontal by using a level. If the cabinet is not

leveled, adjust the leveling feet.

Non-Secured Installation

1. Lower the four leveling feet at the bottom of the

cabinet by using a wrench until all the four

castors at the bottom hang in the air, the leveling

feet bear the whole cabinet weight, and the

integrated UPS height is 2000 mm.

1. Wrench an anchor bolt clockwise to elevate a cabinet , or wrench an anchor bolt anticlockwise

to lower it. The cabinet feet can be adjusted within a range of 0–8 mm.

2. To prevent cabinet tilting and damage, adjust all the feet at the four corners instead of one foot.

3. Use a measuring tape for measurement when leveling the cabinet to ensure that the height

between the cabinet top and the ground is 2000 + 3 mm.

4. Do not remove anchor bolts. Otherwise, you need to rework them for use.

Installing the UPS on an ESD Floor

Secure the support to the concrete floor using fasteners and ensure the upper surfaces of the

support are at the same level.

Installing a Support

1. Lift the UPS onto the support and align the mounting holes on the UPS with those on the support.

2. Level the UPS by adjusting the anchor bolts, as shown by (1) in the Figure.

Securing the Cabinet

1. Wrench an anchor bolt clockwise to elevate a cabinet , or wrench an anchor bolt anticlockwise

to lower it. The cabinet feet can be adjusted within a range of 0–8 mm.

2. To prevent cabinet tilting, adjust all the feet at the four corners instead of one foot.

3. Check that the vertical distance between the top of the cabinet and the ESD floor is 2000 + 3

mm.

4. Do not remove anchor bolts. Otherwise, you need to rework them for use.

(1) Anchor bolt

(2)

Fixing bolt

(3) Level

3. Insert four M12 bolt assemblies

equipped with spring washers

and flat washers into the

mounting holes for the support

and UPS. Tighten the bolts, as

shown by (2) in the Figure.

•The figures are for reference

only. The actual product

appearance prevails.

•Find the bolts used in this step in

the fitting bag delivered with the

cabinet.

NOTE

3(Optional) Installing the Tail Frame

1. Use eight M5 tapping screws to secure the tail

frame accessories to the tail frame. 2. Use four M5 tapping screws to secure one

upper sealing plate to the tail frame, as shown

in the following figure.

3. Open the cabinet rear door, and remove the

rear door, hinges, connecting kits, and ground

cable, as shown in the following figure.

4. Move the tail frame to the UPS rear door,

and adjust the anchor bolts of the tail frame

so that the fail frame top is flush with the

cabinet top, and secure it to the UPS using

eight M5 tapping screws, as shown in the

following figure.

There are two upper sealing

plates, and the one used in

this step has a gap.

The tail frame

side with anchor

bolts should

face the cabinet

bottom.

5. Install the cabinet rear door and accessories at the corresponding positions on the tail frame.

After installing the cabinet rear door, adjust tail frame anchor bolts and ensure that anchor bolts touch

the floor. Verify that ground cables are properly connected to the cabinet and cabinet rear door.

When connecting the mains input power cable, strip the outer layer of the 5-wire cable, wrap

each wire in the stripped section using corrugated pipes which are available in the fittings

bag, and secure the corrugated pipes using insulation tape to prevent sliding.

4(Optional) Combining Cabinets

1. Open the front and rear doors. Wrench the

anchor bolts using an adjustable wrench to

adjust the cabinet height, as shown in the

figure. Use a level to level the cabinet.

5Connecting Cables

2. Remove the cabinet connecting kits from the

rack, as shown in the figure.

3. Secure the connecting kits in the connection

positions on the front door using screws, as

shown in the figure.

4. Use the same method to secure the connecting kits in the connection positions on the rear door.

5Connecting Cables

5. Repeat the procedure to combine other cabinets.

1. Remove the screw from the supporting kit of the connecting kit to secure the connecting kit.

2. A UPS cabinet in the middle position has four connecting points on each of the front and rear

doors. An end UPS cabinet has two connecting points on each of the front and rear doors.

NOTE

6. Secure the bolts using a socket wrench.

When combining cabinets, ensure that: all cabinet surfaces are at the same level.

NOTE

The figures are for reference only. The actual product appearance prevails.

NOTE

1. Remove the five rodent-proof meshes and cable hole protection panels from the top of the

cabinet, as shown in the following figure.

1. The basic rule for routing cables is: from

inside out and from bottom up.

2. You can drill holes in the removed rodent-

proof mesh as required before reinstalling

them on the cabinet.

3. Connect ground cables to the UPS.

M10x45 (2 PCS)

26 N·m

1. Before connecting cables, check that all UPS input

switches are OFF.

2. Prepare terminals onsite. The length of the copper

wire should be the same as that of the part of the

terminal that covers the conductor.

40 kVA cabinet:

80 kVA/120 kVA/128 kVA

cabinet:

M12x45 (2 PCS)

46 N·m

2. Open the rear door, and remove the

insulation panels at the rear of the

cabinet.

Grounding for the safety ground of the UPS with the ATS input is the same as that of the UPS with

the MCCB input. Grounding for the safety ground of the UPS with the ATS input is used as an

example. Connect the ground cable to the floor ground bar or grounding busbar.

4. Connect a ground cable to the safety

ground of the UPS cabinet.

Grounding for the UPS with the ATS input is the same

as that for the UPS with the MCCB input. Grounding

for the UPS with the ATS is used as an example.

5. Connect AC input power cables.

ATS Input

a. Connect two AC input power cables to input

terminals 1L1, 1L2, 1L3, 1N and 2L1, 2L2,

2L3, 2N on the UPS cabinet.

M10x30 (8 PCS)

26 N·m M12x45 (8 PCS)

46 N·m

40 kVA cabinet: 80 kVA/120 kVA/128 kVA

cabinet:

b. Take out PC boards from near the input

copper bar, and install them based on the

positions of the positioning holes.

(1)

Positioning hole

MCCB Input

Connect AC input power cables to input terminals L1, L2, L3, and N on the UPS cabinet.

M10x30 (4 PCS)

26 N·m

M12x45 (4 PCS)

46 N·m

40 kVA cabinet:

80 kVA/120 kVA/128 kVA

cabinet:

6. Connect AC output power cables.

Connect AC output power cables in this sequence: customer output power cables, N wires,

and then PE cables.

(1) IT and air conditioner

output power cables (2) Lighting output

power cables

a. Connect output power cables to the

customer terminal bars in the UPS cabinet. b. Connect N cables and PE cables to the N bar

and PE bar on the left and right sides.

7. Connect battery cables to positive and negative battery terminals and neutral wires on the UPS

cabinet.

After cable connections, reinstall the

insulation isolation boards removed from

the rear of the cabinet.

•For an air-cooled model, the lighting terminals are QF-L1 to QF-L2. The air conditioner terminals

are 3QF1 to 3QF8 (3QF1 to 3QF4 for a 40 kVA cabinet). The IT terminals are 1QF01 to 1QF24

and 2QF01 to 2QF24 (1QF01 to 1QF24 for a 40 kVA cabinet).

•For a water-cooled model, the lighting terminals are QF-L1 to QF-L2. The air conditioner

terminals are 3QF1 to 3QF24. The IT terminals are 1QF01 to 1QF24 and 2QF01 to 2QF24.

•The number of cables in the figure is only for reference. The actual number of cables depends

on the output load.

M10x30 (6 PCS)

26 N·m

8. Route signal cables. Connect one end of the cable to the FE on the integrated UPS, and

connect the other end to any POE port on the smart ETH gateway. Bind cables to the cabinet.

The following figure shows cable routing inside the integrated UPS.

Smart ETH gateway

POE port

6Verifying the Installation

No.

Item

Acceptance Criteria

Result

Cable layout

Cables are routed properly and

meet engineering requirements.

□

Passed

□

Failed

Secure cable connections

Input and output power cables and

battery cables are securely

connected and spring washers are

flattened, prevent falling off and

safety accidents. Ensure that there

is no disconnection or potential risk.

□

Passed

□

Failed

Cable labels

Both ends of each cable are labeled.

Labels are easy to understand.

□

Passed

□

Failed

Distances between cable ties

Distances (recommended: 30 cm)

between cable ties are the same,

and no burr exists.

□

Passed

□

Failed

Ground cable connections

The ground cable is securely

connected to the equipment room

ground bar. Measure the resistance

between the UPS ground cable and

the equipment room ground bar,

which must be less than 1 ohm.

□

Passed

□

Failed

After signal cable connection is complete,

reinstall the removed cable hole protection

panels on the top of the cabinet.

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