Huskie Tools REC-5630 Manuale di istruzioni

OPERATING INSTRUCTION MANUAL

REC-5630

6.2 TON BATTERY- POWERED DIELESS COMPRESSION TOOL

.90” JAW OPENING

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SPECIFICATIONS

REC-5630

Output: 6.2 Ton

Weight: 11.5 Ibs. with Battery

Size: 14” L x 13” H x 2.5”W

Jaw Opening: .90”

Center Opening 1.25”

CRIMPING ESTIMATES

BP-80

500 MCM Cu

CONNECTOR RANGE

Lugs and Splices 10 AWG-500 MCM

FEATURES

• One Hand Operation

• Tested up to 75kV

• Rotational Head

• Rapid Advance

• Ergonomically Balanced

• Ergonomic Pistol Grip Handle

• Weather Resistant Housing

• Audible Bypass when Predetermined Pressure

is Achieved.

• *Designed to Crimp Anderson Connectors &

Other brand connectors manufactured to ANSI

C119.4

• Eliminates the Need for Dies

• 5 Year Warranty on Tool, Battery & Charger

BATTERY CARTRIDGE (BP-80)

Battery Type: Lithium Ion

Voltage: 14.4V DC

Rated Current: 3 Ah

Charge Time: 1 Hour

Dimensions: 3.5”L x 2.7”W x 5.3”H

Weight: 1.25 lbs.

BATTERY CHARGER (CH-90)

Input Voltage: 120V AC

Charging Capacity: 20VA

Dimensions: 4.5”L x 3.5”W x 3”H

Weight: 1.5 lbs.

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DC CHARGER CORD

CH-DCC

Battery and Charger

• BP-80 Huskie Tools Lithium Ion Battery

• CH-90 Huskie Tools Tri-Chemistry Charger

• This charger can charge the BP-80 and ALL previous

Huskie Tools batteries, including the BP-70, BP-70EI

and the BP-70MH.

• 1 Battery Powered Tool

• 1 Carrying Case

• 1 CH-90 Tri-Chemistry Charger

• 2 BP-80 Lithium Ion Batteries

• 1 Carrying Strap

OPTIONAL ACCESSORIES

KIT INCLUDES

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OPERATING INSTRUCTIONS

CHARGING THE BATTERY

ATTACHING THE BATTERY CARTRIDGE

1. While pressing the latch, pull out the battery cartridge. To

replace the battery cartridge, push the new cartridge rmly into

place.

2. After inserting a battery cartridge, check that it is securely in

place by pulling gently. Do not press the latch when pulling the

cartridge.

TRIGGER AND RELEASE BUTTON

1. The ram advances when the trigger is pressed and stops when

the trigger is released.

2. To retract the ram, push the release button. The ram continues

to retract while the release button is pressed.

1. Insert the plug end into a 120V power source. The LED (Power) indicator will be

steady green indicating the charger is now in “stand-by” mode and ready to

charge the battery. Do not plug the charger into a generator as this will likely

cause the fuse in the charger to short, and will not operate.

2. To charge a drained battery, insert the battery into the charger. The LED

indicator shows a steady amber while charging. A depleted battery will be

completely charged in approximately 50-70 minutes. The LED indicator will show

a steady green when the battery is fully charged.

3. If the LED indicator goes out or is ashing quick amber, this could be a possible

short in the battery circuit, or a problem with the charger itself. It is best to consult

the factory at 1-800-860-6170 for service if such a condition occurs.

4. For technical questions or difculty in operation, please call our customer service

department at 1-800-860-6170.

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OPERATING INSTRUCTIONS

COMPRESSION

1. Check your connector manufacturers recommendations on using a dieless compression

tool with the connector and cable being used. Not all connectors are suitable for dieless

tool applications.

2. Retract the indenting nibs by pressing the release button.

3. Position the connector, and center it between the indenting nibs. Activate the trigger and

advance the nibs so the connector is held in place. Check connector for correct position

ing.

4. Insert the cable into the connector and activate the trigger until the

compression is completed. A series of clicks will be heard while the compression

is being made, followed by the tool running in a “free” mode. This indicates a

completed cycle and a full compression.

5. Press release button to retract the indenting nibs. and remove the connector from

the tool.

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IMPORTANT OPERATING PRECAUTIONS

PRECAUTION FOR THE TOOL

1. Select appropriate dies for the connector to be compressed. Incorrect combinations result in

inferior connections of the conductors. Consult your connector manufacturer for the recommended

die/connector combinations.

2. Always point the tool AWAY from other people.

3. If the tool is stored for an extended period at a temperature of less than 25º F (-5ºC), the tool

should be allowed to return to room temperature to ensure smooth operation Use the tool only

after it has been at room temperature for 1 hour.

4. Do not drop the tool. Dropping the tool may damage the hydraulic circuit and result in the tool not

functioning correctly.

5. Keep the head and ram clean and free of debris. Solvents can be used to clean the head, but

should not be used on the plastic body. Use soap and water to clean the body.

1. Do not short circuit the contacts or expose the cartridge to water, oil or solvents.

2. Do not disassemble or attempt to repair the battery cartridge or dispose of in a re.

3. Do not drop or otherwise abuse the battery cartridge.

4. Do not leave the cartridge in locations where it will be exposed to a temperature greater than 140ºF

(60ºC) for an extended period.

5. The battery has a limited life. When the crimping capacity becomes about 1/2 that of the original

capacity, the battery should be replaced.

6. If the battery cartridge is stored without being charged, natural drainage will cause the power to be

reduced. The battery should be charged every 3 months if not in use.

PRECAUTION FOR THE BATTERY CARTRIDGE

PRECAUTION FOR THE CHARGER

1. The LED indicator lights up amber and remains lit when the unit starts charging a battery cartridge.

The indicator turns green when charging is completed.

2. This unit is for charging battery cartridges BP-80, BP-70E, BP-70EI and BP-70MH only. Do not use

the charger for any other devices.

3. Allow battery cartridges to cool before charging. Allow at least 15 minutes between charges when

charging several cartridges in succession.

4. Charge batteries at an ambient temperature of 50º-95ºF (10º-35º C). Charging time is approxi

mately 50-70 minutes for the BP-80, 50 minutes for the BP-70E and BP-70EI, and 70 minutes

for the BP-70MH.

5. Never short circuit the output terminals.

6. Do not expose the charger to water, oil or solvents.

7. Do not disassemble, attempt to modify, drop or otherwise abuse charger.

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BREAKDOWN

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REC-5630 PARTS LIST

10 M4 X 20 Screw 558-01 658 PS-8 Pent Seal 16-44 1

11 Housing (R) 558-02 159 P-8 Back-Up Ring (B.C.) 85-33 1

12 M3 X 6 Screw R150-02 160 Spring (590) R150-23 1

13 Top Cover 558-03 161 PS-20 Pent Seal R150-24 1

14 Switch Unit 558-04 162 P-20 Back-UP Ring (B.C.) 35-18 1

15 Circuit Board 558-06 163 Pump Piston (1) R150-25 1

16 LED Harness 558-05 164 P-5 O-Ring 5N-35 1

17 Strap 558-07 165 Pump Piston (2) 150GM-01 1

18 M3 X 5 Screw (T.P.) ROB-94 166 P-3 O-Ring 16-36 1

19 Retaining Plate 458-01 167 Release Valve Stem ROB-135 1

20 Spring (639) 458-02 168 S-40 O-Ring C60-25 2

21 Lever Stopper 558-08 169 Spring (678) 558-17 1

22 3 X 16 Prallel Pin 558-09

170 Spring (66) 85-40 1

23 Switch Knob 558-10 171 9/32" Ball 16-40 2

24 Spring (599) R150-09 172 Spring (67) 85-39 2

25 Housing (L) 558-11 173 Valve Screw (10) 410-44 2

26 Power Unit 558-12 174 P-34 O-Ring 85-23 1

27 M4 X 14 Screw (Ni) ROB-128 475 P-34 Back-Up Ring (B.C.) 85-22 1

28 Spring (598) R150-13 176 Ram Spring (370) UC-17 1

29 Push Pin R150-14 177 Ram Spring UC-16 1

30 Release Lever 558-13 178 Spring (406) UC-44 1

31 4 X 16 Dowel Pin (G) 24-01 179 Retaining Screw UC-12 1

32 Reservoir Cap 410-55 180 P-6 O-Ring RB-70 1

33 Magnet ROB-25 181 P-6 Back-Up Ring (B.C.) UC-28 1

34 Oil Reservoir (36) R4412-01 182 4 X 30 Drive Pin (AW) UC-14 1

35 G-30 O-Ring 75-26 183 M4 X 6 Screw (F.P.) 16-42 2

36 M3 X 16 Screw R150-16 284 Cam Yoke Holder UC-32 1

37 Valve Block R150-17 185 Cam Yoke 6A-09 1

38 Spring (371) 51-17 186 Side Jaw Spring (369) UC-06 2

39 3/16" Ball 16-49 387 Side Jaw 6A-07E 2

40 SI-20 Ring 410-74 188 Roller UC-07 10

41 Filter Screen 410-73 189 Roller Retainer UC-08 2

42 Strainer R150-18 190 Fixed Jaw UC-03 1

43 M4 X 4 Screw (F.P.) 85-47 391 Pin (2) 6A-03 2

44 1/8" Ball 40-20 292 Pivot Roller UC-04 2

45 Valve Cartridge R150-19E 193 Tool Cover (B) 6A-10 1

46 S-8 O-Ring R510A-08 194 Tool Cover (A) 6A-02 1

47 P-7 O-Ring 16-60 195 M6 X 30 Screw E3-49 3

48 Plug 51-21 196 M5 X 30 Screw EG-64 2

49 P-4 Back-Up Ring (B.C.) 410-47 197 Head Insulation 6A-01 1

50 P-4 O-Ring 410-48 1

51 Spring (341) 51-20 1

52 7/32" Ball 16-26 1

53 SEPN4 Retainer R150-21 1

54 M5 X 5 Screw (F.P.) 510A-05 1

55 5/32" Ball 22-21 1

56 Body 563-01 1

57 3 X 8 Dowel Pin (D) 610F-11 1

NO.

DESCRIPTION

CODE

QTY

NO.

DESCRIPTION

CODE

QTY

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TROUBLESHOOTING GUIDE

PROBLEM CAUSE SOLUTION

MOTOR RUNS, BUT THE

TOOL JAWS WILL NOT AD-

VANCE

Insufcient Hydraulic Oil Consult Factory for Repair Ser-

vice

Air Block in Hydraulic System Invert tool to allow air to rise to-

wards the top of the oil bladder

Defective Hydraulic Circuit Consult Factory for Repair Ser-

vice

MOTOR RUNS, TOOL JAWS

ADVANCE, BUT WILL NOT

BUILD PRESSURE

Insufcient Hydraulic Oil Consult Factory for Repair Ser-

vice

Defective Suction Valve or By-

pass Cartridge

Consult Factory for Repair Ser-

vice

MOTOR WILL NOT RUN AT

ALL

Defective Battery Charge or Replace Battery

Bad Contact or Loose Battery

Connections

Check all Connections and

Wires

Misaligned Switch

Check to Make Sure that Switch

is Properly Aligned with Trigger

Consult Factory for Repair Ser-

vice

TOOL JAWS WILL NOT RE-

LEASE

Tool Did Not Complete a Full

Cycle and Bypass

Press Trigger and allow Tool

to Bypass, Then Release Tool

Jaws

Connector is Jammed in Tool

Jaws

Press and Hold Release Trigger

While Prying Tool Jaws Apart

Release Trigger is Bent or Mis-

aligned

Consult Factory for Repair Ser-

vice

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