HUSTLER Automobile Accessories Manuale utente

•••••••

Hustler Turf Equipment

•••••

P.O. Box 7000

•••

Hesston, Kansas

•

67062-2097

Hustler X-One

Parts Manual

t-2 113674 0711

113674 0711 c-1

Table of Contents

General Information

Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . 1-1

Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . 1-2

Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Engine Guard Kaw FX850V Only . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Miscellaneous Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Section 3

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Section 4

Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Wheel & Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Section 5

Kawasaki FX691V & FX730V Engine . . . . . . . . . . . . . . . . . . . . . . . 5-2

Kawasaki FX850V Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Kawasaki Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Kohler CV730 & CV740 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Kohler ECV749 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Kohler Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Fuel System-Tanks & Fuel Lines (without Carbon Canister) . . . . . 5-14

Fuel & Evap Service Parts (without Carbon Canister) . . . . . . . . . . 5-16

Fuel System-Tanks & Fuel Lines (with Carbon Canister) . . . . . . . . 5-18

Fuel & Evap Service Parts (with Carbon Canister) . . . . . . . . . . . . . 5-22

Section 6

Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Instrument Panel EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Section 7

48" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

48" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

48" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

54" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

54" Deck Pulleys and Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

54" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

60" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

c-2 113674 0711

60" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

54" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

54" Rear Discharge Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . 7-22

54" Rear Discharge Deck Dust Shield . . . . . . . . . . . . . . . . . . . . . . 7-24

54" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

60" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

60" Rear Discharge Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30

60" Rear Discharge Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32

60" Rear Discharge Dust Shield . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34

60" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36

Side Discharge Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40

Rear Discharge Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44

Section 8

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1

113674_0711 1-1

General Information

This Manual covers Hustler X-One models 930503, 930511, 930529, 930529US, 930537, 930537US,

930545, 930552, 930560, 930578, 930586, 930594, 931055, 931055US, 930503EX, 930511EX,

930529EX, 930537EX, 930545EX, 930552EX, 930560EX and 930594EX.

Service Literature

Options Available From Your Dealer

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give

the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using this manual

This manual is part of a service package for the Hustler mowers. Use of this manual in conjunction with other Hustler

mower and component manuals will provide the information necessary to service and maintain Hustler mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used

were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in

detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-

fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer

for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to

perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-

ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing

of their products.

PART NO. DESCRIPTION

603029 OPERATOR’S MANUAL

602609 KAWASAKI FX691V, FX730V ENGINE MANUAL

601615 KAWASAKI FX850V ENGINE MANUAL

602608 KOHLER ENGINE MANUAL

113874 X-ONE SERVICE MANUAL

113856 WARRANTY STATEMENT

PART NO. DESCRIPTION PART NO. DESCRIPTION

603162 FLEX FORK 113911 DUAL REAR ANTI-SCALP

114324 HITCH KIT 113910 SINGLE REAR ANTI-SCALP

110153 LIGHT KIT 600197 SUSPENSION KIT

789537 SEMI-PNEUMATIC TIRE 353961 STEERING LEVER EXTENSION

113721 MULCH KIT, 54" DECK 113907 54" SAND KIT

113720 MULCH KIT, 48" DECK 113722 MULCH KIT, 60" DECK

113906 48" SAND KIT 113679 60" SAND KIT

930446 CATCHER 3-BAG 113901 CATCHER ADAPTER KIT (54)

113900 CATCHER ADAPTER KIT (48) 113902 CATCHER ADAPTER KIT (60)

1-2 113674_0711

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap

screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

CB CARRIAGE BOLT MB MACHINE BUSHING

CE CLEVIS PIN MS MACHINE SCREW

CN CLIP NUT NT NUT

CP COTTER PIN SC SELF TAPPING CAP SCREW

CS CAP SCREW SH SOCKET HEAD

CW CUP WASHER SB SHOULDER BOLT

FDRW FENDER WASHER SS SET SCREW

FW FLAT WASHER OD OUTSIDE DIAMETER

HX HEX HEAD ID INSIDE DIAMETER

LW LOCK WASHER

SIZE FT-LBS NM SIZE FT-LBS NM

.250 8.2 11.1 M3 1 1.3

.312 17 23 M4 2.2 3

.375 30 40 M5 4.5 6.1

.438 48 65 M6 7.7 10.4

.500 73 99 M8 18.5 25

.562 105 143 M10 37 50

.625 145 200 M12 64 87

.750 260 350 M14 80 108.5

.875 420 565 M16 160 215

1.00 625 850 M20 320 435

M24 555 750

113674_0711 2-1

Section 2

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Engine Guard Kaw FX850V Only . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Miscellaneous Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-2 113674_0711

Frame

113674_0711 2-3

Frame

NOTES:

1. In the event the serial number tag becomes damaged or illegible, please

contact your dealer to order a replacement.

2. EPA compliance plate.

3. Patent numbers plate.

INDEX NO. PART NO. QTY. DESCRIPTION

1 550745 1 FRAME, 48" (WITH DECALS & HARDWARE)

550746 1 FRAME, 54" (WITH DECALS & HARDWARE)

550747 1 FRAME, 60" (WITH DECALS & HARDWARE)

550847 1 FRAME, 54" RD (WITH DECALS & HARDWARE)

550848 1 FRAME, 60" RD (WITH DECALS & HARDWARE)

2 781427 1 DECK HEIGHT INDICATOR DECAL

3 602323 1 STEP TREAD

4 808477 2 1/4-20 THREAD NUTSERT

5 N/A 3 TURF PRODUCTS NO. PLATE

6 601993 1 SAFE OPERATION DECAL

7 808493 4 3/8-16 THREAD NUTSERT

8 600961 4 1/2-13 THREAD RIVET NUT

9 602041 1 HOT DECAL

10 602407 1 HUSTLER ID DECAL

2-4 113674_0711

Footrest

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