HydraMaster Boxxer H2O Manuale utente
11015 47thAvenue W, Mukilteo, WA 98275
Boxxer H2O
Machine Serial Number________________________
Copyright©2006
HYDRAMASTER©Corporation
Mukilteo,Washington
MAN-182-136
No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic,
photocopying or electronic retrieval systems) without the express written permission of the
HYDRAMASTER©Corporation. All rightsreserved.
Boxxer H2O Owner’s Manual
Boxxer H2O
Table of Contents
TableofContents
List of Figures
QuickReference
GENERAL INFORMATION......................................................................... Section 1
TelephoneNumbers........................................................................... 1-2
Precautions....................................................................................... 1-3
Responsibilities..................................................................................1-5
Vehicle Preparation............................................................................1-7
HighAltitudeOperation Preparation ...................................................1-11
LocalWaterPrecautions ....................................................................1-12
MACHINE SPECIFICATIONS..................................................................... Section 2
Machine Layout .............................................................................. 2-2
OPERATING INSTRUCTIONS ................................................................... Section 3
MACHINE MAINTENANCE ........................................................................ Section 4
MaintenanceLog
MACHINE ASSEMBLIES AND PARTS LIST ............................................. Section 5
VACUUM SYSTEM..................................................................................... Section 6
VacuumSystemTroubleshooting....................................................... 6-3
MiscellaneousTroubleshooting.......................................................... 6-4
BlowerManual
ELECTRICAL SYSTEM ............................................................................. Section 7
Wiring Diagrams ............................................................................... 7-3
ElectricalTroubleshooting.................................................................. 7-5
ENGINE TROUBLESHOOTING................................................................. Section 8
HOW TO ORDER PARTS........................................................................... Section 9
WARRANTY INFORMATION...................................................................... Section 10
GoldenGuarantee®
HydraMaster Corporation
Boxxer H2O Owner’s Manual
Boxxer H2O
List of Figures
Fig. 1-1 Plywood Installation .................................................. 1-7
Fig. 1-2 Astroturf and Roof Vent Installation ............................ 1-7
Fig. 1-3 Recommended Placement ......................................... 1-8
Fig. 1-4 Installation Using Tie-down Cleats .............................. 1-9
Machine Assemblies and Parts Lists .......................................... 5-1
Fig. 5-1 Machine Assembly - Front View - Left Side ................. 5-1
Fig. 5-2 Machine Assembly - Front View - Right Side ................ 5-2
Fig. 5-3 Frame Assembly - Front View - Left Side .................... 5-3
Fig. 5-4 Frame Assembly - Front View - Right Side ................... 5-4
Fig. 5-5 Engine Assembly ...................................................... 5-6
Fig. 5-6 Blower Assembly ..................................................... 5-8
Fig. 5-7 Dash Assembly ........................................................ 5-10
Fig. 5-8 Exhaust Assembly .................................................... 5-12
Fig. 5-9 Machine Left Side Cover Assembly ............................ 5-14
Fig. 5-10 Machine Right Side Cover Assembly ........................... 5-15
Fig. 5-11 Recovery Tank Assembly .......................................... 5-16
Fig. 5-12 Recovery Tank Cover Assembly ................................. 5-18
Fig. 5-13 Vacuum Relief Valve Assembly ................................. 5-19
Fig. 5-14 Dura-Flow APO Pump Assembly ................................. 5-20
Fig. 7-1 Wiring Schematic ...................................................... 7-3
Fig. 7-2 Wiring Diagram . ....................................................... 7-4
Boxxer H2O Owner’s Manual
Boxxer H2O
Quick Reference
Fuel Pump Assembly
B4627 Rev—
Page 1-1: General Information
Boxxer H2O
TheHydraMaster Boxxer H20 is a purpose designed machineto accommodate the needs
of the Water Restoration Contractor who is extracting water and not cleaning carpet. The
basis of the machine is a 27 HP Liquid Cooled V Twin engine that is directly coupled via
the patented BUCS coupling system to aTuthill 4007 Dominator blower. This combination
produces over 400 CFM of air flow, more than enough to extract water with one or two
wands.
In addition to this high performance Power Pack, the Boxer H20 comes with a 100 gallon
recovery tank and the reliable Dura-Flo Automatic Pump Out is an option which allows
you to extract water without the need to shut down and empty the recovered water.
In addition to the obvious performance aspects of this machine, it was designed to deliver
maximumreliability andto beeasily serviced.All themajor componentshave been proven
in other HydraMaster Truckmounts and this new machine was put together with an eye
towards simple, quick maintenance. All service points are conveniently located so routine
maintenance takes only a few minutes to perform.
As with any machine, it is important to use the Boxxer H2O correctly. Operating the ma-
chine is simple; just start the engine with the vacuum hoses disconnected, let it warm up
for two or three minutes, advance the throttle to the maximum operating position, connect
the vacuum hoses and you are ready to extract water. We strongly suggest that the op-
erator of the machine be well acquainted with the IICRC guidelines for Flood Extraction
and with the various methods of carpet drying that are currently being used. It is also
recommended that the machine operator be familiar with the local municipality’s require-
ments for the proper disposal of waste water. Typically waste water is to be deposited in
the city sewer system and never in a gutter or storm drain where it would eventually find
it’s way into a stream, river, lake, ocean or public water supply system.
General Information
HydraMaster Corporation
Page 1-2: General Information
Boxxer H2O
The manufacturer uses this symbol throughout the manual to warn of possible
injury or death.
This symbol is used to warn of possible equipment damage.
Hours Telephone Numbers
Monday - Friday (425) 775-7276 Parts
8:00 am to 5:00 pm (425) 775-7275 Service
PACIFIC STANDARD TIME (800) 426-4225 Parts / Service FAX
Page 1-3: General Information
Boxxer H2O
Precautions
Although this unit has been factory adjusted, it may require additional adjustments
to achieve optimum performance, for instance higher altitudes may require carburetor
adjustment. When required, consult an authorized representative.
THROUGH-FLOOR DRILLING: Be cautious when drilling holes through the van floor.
Many vans have critical components mounted directly below the van floor that could be
damagedby a misplaced drill bit. (See ProductSupport Bulletins 92102, 94062 and 94063
at the end of the manual.)
ENGINE COOLING: Units employing internal combustion engines must not be enclosed
within a van with doors and windows closed. Excessive temperatures within the engine
will result in premature engine failure and a compromise of applicable warranty.
LEVEL OPERATION: During operation, van or trailer must be parked on level ground not
to exceed + or - 10 degrees. Failure to insure proper leveling may prevent proper internal
lubrication of engine and vacuum blower.
MOVING PARTS: Never touch any part of the machine that is in motion. Severe bodily
injury may result.
The machine cannot be run in the IDLE position for carpet or floor extraction. This will void
the warranty.
EXHAUST SYSTEM: Do not allow flammable material (i.e. oil, fuel, plastic or wood prod-
ucts) to come in contact with the exhaust system.
HydraMaster Corporation
Page 1-4: General Information
Boxxer H2O
HOT SURFACES: During the operation of this equipment, many surfaces on the machine
will become very hot. When near the van for any reason care must be taken not to touch
any hot surface, such as blower, engine, exhaust, etc.
HEARING PROTECTION: The Occupational Safety and Health Administration (OSHA)
recommends the use of hearing protection when a technician is exposed to an average of
85 decibels (this is an average of exposure over an 8 hour period). This equipment can
produce 85 decibels to a distance of 10 feet. Please check with your local state agencies
to see if OSHA standards apply to your application.
NO SMOKING: It is unsafe to smoke in or around the vehicle.
CARBON MONOXIDE: This unit generates toxic fumes. Position the vehicle so that the
fumes will be directed away from the job site. Do not park where exhaust fumes can enter
a building through open doors, windows, air conditioning units or kitchen fans.
TOXIC FUMES: Do not occupy the vehicle when the cleaning equipment is operating.
Toxic fumes may accumulate inside a stationary vehicle.
ENGINE EXHAUST: The engine exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects or other reproductive harm.
PORTABLE GAS TANK: Never operate this machine with a portable gas can inside the
truck. Doing so increases the risk of a fire or explosion.
TRANSPORTATION OF FUEL CONTAINERS: Transportation in a vehicle of any vented
fuel container that presently has or has ever contained a flammable liquid is strictly forbid-
den by HydraMaster Corporation and by federal and state regulation.
Page 1-5: General Information
Boxxer H2O
Responsibilities
The Purchaser’s responsibilities are:
Prior to arrival of unit, install 5/8” exterior plywood flooring in the vehicle and cover it with
artificial turf.
In Dodge vans the fuel tanks are located directly against the floor. Caution must be used
when drilling any holes through the floor. (See Product Support Bulletin 94062 at the end
of this manual.)
To purchase heavy duty 24- 60 amp hour battery and have the battery ‘slow’charge if new.
If the battery is not fully charged, damage can occur to the engine charging regulator.
Reading of owner’s manual: It is the purchaser’s responsibility to read the unit opera-
tion manual and to familiarize himself with the information contained therein.
Special attention should be paid to all Cautions and Warnings.
The Sales Representative’s responsibilities are:
ACCEPTANCE OF SHIPMENT:
1. If the unit shows any outward signs of damage, do not sign the delivery
receipt until you have closely inspected the unit and noted any damage
on the delivery receipt.
2. The salesman from whom you purchased your unit is responsible for
supervising the correct installation of the unit in your vehicle and thor-
oughly training you in its operation, maintenance and precautions.
HydraMaster Corporation
Page 1-6: General Information
Boxxer H2O
CORRECT INSTALLATION INCLUDES:
• Vehicle of proper load carrying capacity (recommendation: ½ ton).
• Installation of through-floor fittings for gasoline fuel lines.
• Placing the unit and recovery tank in your vehicle and securing them
with bolts or tie down cleats.
• Connecting gasoline lines.
• Connecting the battery.
• Checking the vacuum blower and engine oil levels prior to
staring the unit.
• Starting the unit to check the engine and see that all systems
function normally.
• Checking all hoses, wands, etc. for correct operation.
TRAINING:
• A thorough review of the operation manual with purchaser.
Instruction and familiarization in:
• How to correctly start up and shut down the unit.
• How to correctly recover with the unit.
• Where and how often to check and change component oil levels.
• How the unit’s systems work.
• How to troubleshoot the unit.
• How to do basic repairs.
• Safety precautions and their importance.
• A thorough review of the unit warranty and warranty procedures.
.
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