HydroHoist FM 6000 Manuale utente

INSTALLATION

MANUAL

Front Mount

HydroHoist Boat Lifts

HydroHoist International, Inc.

P.O. Box 1286 Claremore, OK USA 74018

1-800-825-3379™

MODELS

4000 FM

6000 FM

Pub.4/1/00

HydroHoist International Inc.

HydroHoist International, Inc.

Product Installation and

Use Warning Disclaimer

ASSEMBLY, INSTALLATION OR REPAIRS OF A HYDROHOIST BOAT LIFT SHOULD ONLY BE PERFORMED BY AN AUTHORIZED

HYDROHOIST TECHNICIAN. IF ASSEMBLY, INSTALLATION AND/OR REPAIR IS PERFORMED BY UNAUTHORIZED PERSONS,

SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE COULD OCCUR.

IF UNAUTHORIZED PERSONNEL ASSEMBLE, INSTALL OR REPAIR A HYDROHOIST BOAT LIFT, HYDROHOIST INTERNATIONAL,

INC. HEREBY DISCLAIMS ANY AND ALL WARRANTIES, EXPRESS OR IMPLIED. HYDROHOIST INTERNATIONAL, INC., LIMITS

ITS WARRANTY TO HYDROHOIST INTERNATIONAL INC.'S PUBLISHED BOATLIFT WARRANTY FURNISHED WITH EACH

PRODUCT. NO OTHER WARRANTY OF ANY KIND EITHER VERBALLY OR IMPLIED INCLUDING WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE RECOGNIZED.

THE CONTENTS OF THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT NOTICE AND SHOULD NOT BE CONSTRUED AS A

COMMITMENT, REPRESENTATION, WARRANTY OR GUARANTEE OF ANY METHOD, PRODUCT OR DEVICE BY HYDROHOIST

INTERNATIONAL, INC.

REPRODUCTION OR TRANSLATION OF ANY PART OF THIS MANUAL, WITHOUT THE WRITTEN PERMISSION OF HYDROHOIST

INTERNATIONAL, INC. IS PROHIBITED.

ANY INQUIRIES CONCERNING HYDROHOIST INTERNATIONAL INC.’S PUBLISHED WARRANTY OR THIS MANUAL AND ITS

CONTENTS SHOULD BE REFERRED TO: CUSTOMERSERVICE

HYDROHOIST INTERNATIONAL, INC

915 WEST BLUE STARR DRIVE

CLAREMORE,OK USA 74017

PHONE 918-341-6811

OFFICE HOURS M-F 8AM TO 5PM CT

HydroHoist International, Inc.

Safety Notice

TO ENSURE CONSUMER SAFETY, HYDROHOIST INTERNATIONAL, INC. HAS INSTALLED IN THE CONTROL UNIT’S ELECTRICAL

SYSTEM AN AC GROUND FAULT CIRCUIT INTERRUPTER (GFCI) DEVICE WHICH IS TO BE USED IN SERIES WITH THE USER’SPRIMARY

AC POWER SOURCE. THE GFCI IS AN INTEGRAL PART OF THE HYDROHOIST BOAT LIFT AND IS DESIGNED TO OFFER A LIMITED

MEASUREOF PROTECTION TO THE USER AGAINST HAZARDOUS ELECTRICAL CONDITIONS OR SHOCKS SHOULD THEY OCCUR.

THE USER SHOULD BE AWARE OF THE FOLLOWING WARNING:

WARNING!

IF USER DISABLES THE CONTROL UNIT’S GROUND FAULT CIRCUIT INTERRUPTER (GFCI) DEVICE,

HE IS IN DIRECT CONFLICT WITH THE RECOMMENDATIONS OF THE UNITED STATES GOVERNMENT

CONSUMER PRODUCTS SAFETY COMMISSION. DISABLING THE GFCI COULD RESULT IN SEVERE

ELECTRICAL SHOCK OR DEATH.

BEFORE CONNECTING AC POWER TO THE CONTROL UNIT, BE CERTAIN THAT THE PRIMARY AC

POWER SUPPLY MEETS ALL APPLICABLE ELECTRICAL CODES.

ANY INQUIRIES CONCERNING THE GROUND FAULT CIRCUIT INTERRUPTER (GFCI) DEVICE SHOULD BE REFERRED TO:

CUSTOMERSERVICE

HYDROHOIST INTERNATIONAL, INC

915 WEST BLUE STARR DRIVE

CLAREMORE, OK USA 74017

PHONE 918-341-6811

OFFICE HOURS M-F 8AM TO 5PM CT

Introduction -I

CONTENTS

Getting Started -Section 1

Site Preparation -Section 2

Assembly -Section 3

Installation -Section 4

Final Adjustments -Section 5

Trouble Shooting -Section 6

Parts List -Section 7

HydroHoist International, Inc.

Model: 4000FM & 6000FM

Publication: 4/1/00

Getting Started

Sec. 1 Pg. 1

HydroHoist International, Inc.

Model: 4000FM & 6000FM

Publication: 4/1/00

Assembly Platform Assembly should be done on a flat, level surface.

A flat-bed trailer is preferred, but a boat trailer with planks across the frame will work, provided

that the assembly surface is flat and level

Tools A list of tools needed for hoist assembly is given below. In addition to these, tools for boat

dock preparation, dock bumper removal, etc. may also be required.

♦1/2” Drive Ratchet (minimum 9 inch handle length for leverage)

♦Electric Drill

♦3/4” Deep Well Socket

♦9/16” Deep Well Socket

♦(2) 15/16” Open-end or Combination Wrenches

♦3/4” Open-end or Combination Wrenches

♦9/16 Open-ended or Combination Wrenchs

♦5/16” Hex Wrench or Hex Tool Socket

♦5/16” Nut Runner or medium blade Slotted Screwdriver

♦Medium Phillips Screwdriver

♦Drift Pin or other hole aligning tool

♦Large Hammer (3 or 4 lb. shop hammer is best)

♦Knife or tool for cutting 1” rubber hose

♦Measuring Tape

Symbols &

Conventions All references to the LEFT or RIGHT are considered to be facing forward, as if driving a boat

into the slip. Left is Port side, Right is Starboard side.

Parts are occasionally described as LEFT or RIGHT to identify their opposing construction, not

location on the hoist.

All numbers in brackets [ ] after part names refer to the item numbers on the assembly

illustrations within the manual.

Getting Started

End of Section 1

Site Preparation

Sec. 2 Pg. 1

HydroHoist International, Inc.

Model: 4000FM & 6000FM

Publication: 4/1/00

Inspect The boat slip, dock or seawall to which the hoist will be installed.

♦The structure should be of good, sturdy construction capable of maintaining a secure

mooring for the hoist.

♦The Dock Brackets, which will be mounted on the dock to provide hoist mooring, have a

minimum gripping distance of 5inches and a maximum gripping distance of 19 inches.

Confirm that there is sufficient dock structure for the Dock Brackets.

♦The HydroHoist 4000FM requires a minimum of 7 feet, the 6000FM requires a minimum

of 7 feet 9 inches of water depth in which to operate. Confirm that there is sufficient

water depth at all times of the year.

♦Check for underwater obstructions, such as structural braces, cables, rocks, or sunken

objects which will interfere with the hoist’s operation.

♦Check for overhead obstructions and confirm that sufficient clearance exists for the lifting

of the boat.

♦Confirm that electrical supply is available and sufficient for hoist operation.

♦Confirm that sufficient dock space is available for mooring the hoist and boat.

♦CONFIRM THE BOAT LENGTH -

Boats with a center line length longer than 24 feet should not be installed on the 4000 FM.

Boats with a center line length longer than 26 feet should not be installed on the 6000 FM.

Verify The Boat Stall or Mooring Location.

♦If the hoist is being installed in a commercial marina or multi-slip boat dock, confirm the

correct mooring location for hoist and boat.

The boat specifications.

♦Make ____________________________

♦Model ___________________________

♦Length _____________

♦Beam ______________

♦Dry Weightof boat ________ lbs.

♦Fuel: _____ gal. @ 6.6 lbs./gal. = ______ lbs.

♦Water: ____gal.@ 7.5 lbs./gal. = ______ lbs.

♦Gear estimated @ 8% of boat’s dry weight ______lbs.

♦Other equipment or weight ________ lbs.

♦TOTAL LIFTING WEIGHT _____________ LBS.

Site Preparation

End of Section 2

Assembly

Sec. 3 Pg. 1

HydroHoist International, Inc.

Model: 4000FM & 6000FM

Publication: 4/1/00

Assembly Instructions

The assembly instructions presented within this section represent the steps for

assembling the Model 4000FM & 6000FM HydroHoist Boat Lift. It is

recommended that before assembling the components, you read and understand

each procedural step to become familiar with how all parts are assembled.

Description

In the assembly procedures, DO NOT TIGHTEN fasteners until directed to do so.

Insert bolts with appropriate washers, lock washers and nuts, but, unless otherwise

instructed, leave the fasteners loose to allow movement of the parts for adjustment

during assembly.

Tightening of Fasteners

Fig. A

Pt. No. 4440014

Side Channel Shown = Starboard

13 HydroHoist International, Inc.

Model: 4000FM & 6000FM

Publication: 4/1/00

Assembly

Sec. 3 Pg. 2

Pt. No. 4440114

Side Channel Opposite = Port

Assembly

Sec. 3 Pg. 3

HydroHoist International, Inc.

Model: 4000FM & 6000FM

Publication: 4/1/00

Place “Location Mark”

indicating location of

Upper Tank Band on

Tank. Repeat for all

Tanks at Front and

Rear of Hoist.

Fig. C

Step Procedure

Tank Band Location

Figs. A,B & C 1.1 IMPORTANT -

1)Tank Bands [10] are difficult to reposition after contact with Tar Strip.

2)Improperly installed Tank Bands will prevent further hoist assembly.

3)READ all of Steps 1.2 through 3.4BEFORE assembly of Bands.

1.2 Align the Tanks [1] parallel with each other and with the Air Injection Nipple to the

front of the hoist assembly and in the 12 o'clock position.

1.3 Location Marks:

Refer to Fig. B, for correct measurements from End Cap Seam to Front Edge of

Upper Tank Band. Place a “LocationMark” on each Tank [1] indicating the correct

placement of the Upper Tank Bands [10] see Fig. C.

Fig. B

Model No.

No. of Tanks

Tank Size

"A" Dimension

"B" Dimension

"C" Dimension

"D" Dimension

4000FM 324" x 12' 14" 0" 108" 20' 10-1/2"

6000FM 324" x 16' 16" 2" 145-1/2" 24' 4"38 1/4”24 1/4”123 -1/4”24’ 4”

Assembly

Sec. 3 Pg. 4

HydroHoist International, Inc.

Model: 4000FM & 6000FM

Publication: 4/1/00

Step Procedure

Tank Band

Alignment

Figs. A & D

2.1 Temporarily place Upper Tank Bands [10] in position at the Location Markson the

Tanks. Note: Open side (inside angle) of the Tank Band angle is to the front of the

Tanks.

2.2 Alignment Marks:

Stand at the rear of the Tank and sight from the rear Band to the front Band. Place an

“Alignment Mark” on the Tanks and Tank Bands referencing the EXACT location

of the Tank Band [10] when properly positioned on the Tanks.

a)The front andrear Bands must be parallel with each other.

b)Both Bands must be at the top dead center of the Tank.

c)The Air Injection Nipple inthe Tank must be at the 12 o’clock position.

d)The Bands must be on the “Location Marks”.

Place “Alignment

Marks” on both the

Tank and Tank Band

referencing the EXACT

location of the Tank

Band when properly

positioned.

Sight from rear Tank Band to

front Tank Band -the Bands

must be parallel with each other.

Fig. D

Assembly

Sec. 3 Pg.5

HydroHoist International, Inc.

Model: 4000FM & 6000FM

Publication: 4/1/00

Step Procedure

Tank Band Assembly

Fig. E 3.1 Temporarily move Tank Bands [10] slightly to the center of the tanks, to allow

application of Tar Strips.

3.2 Tar Strips:

a)Tar Strips bond the Upper Tank Bands [10] to the Tanks [1] and prevent the

Tanks from moving within the Bands.

b)Slight contact between Band and Tar Strip will create a bond which may be

separated with a constant pull.

c)Pressed contact between Band and Tar Strip will create a bond which is difficult

to separate -apply constant pull over extended time.

d)Tar Strips are one layer thick -do not fold,twist or wrinkle.

For each Tank Band -Place one 3”x 24” Tar Strip on top of Tank [1] so that it will be

evenly distributed under Upper Tank Band when Band is installed at “Marked /

Aligned” Location.

3.3 Place Upper Tank Bands [10] onto Tar Strips and Tanks [1] matching the “Location

Marks” and “Alignment Marks” referencing the correct position of the Tank Band

upon the Tank.

3.4 Loosely attach Lower Tank Bands [9] to Upper Tank Bands [10]. Fasteners per

Band: (4 ea.) 3/8” x 1-1/2” bolt, nut & lockwasher. DO NOT TIGHTEN.

Apply Tar Strips

under each Upper

Tank Band

Fig. E

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