Hypertherm HyDefinition HD3070 Foglio di istruzioni

HD3070

PlasmaArcCuttingSystem

with Automatic Gas Console

Product Configuration Manual

802310 - Revision 4

Revision 4 - January 2000

HD3070

Plasma Arc Cutting System

with Automatic Gas Console

Product Configuration Manual

PM-231

Htpertherm and HyDefinition are trademarks of Hypertherm, Inc. and may be

registered in the United States and/or other countries

Hypertherm, Inc.

Hanover, NH USA

http://www.hypertherm.com

email: [email protected]

Hypertherm Offices Worldwide

Hypertherm, Inc.

Etna Road, P.O. Box 5010

Hanover, NH 03755 USA

Tel.: (603) 643-3441 (Main Office)

Fax: (603) 643-5352 (All Departments)

Tel.: (800) 643-9878 (Technical Service – toll-free in USA and Canada)

Tel.: (800) 737-2978 (Customer Service – toll-free in USA and Canada)

email: [email protected] (General Information)

email: [email protected] (Technical/Customer Services)

Hypertherm Plasmatechnik GmbH

Technologiepark Hanau

Rodenbacher Chaussee 6

D–63457 Hanau-Wolfgang, Germany

Tel.: 49 6181 58 2100

Fax: 49 6181 58 2134

Hypertherm Singapore Pte Ltd

No. 19 Kaki Bukit Road 2

K.B. Warehouse Complex

Singapore 417847

Tel.: 65 841 2489

Fax: 65 841 2490

Hypertherm U.K.

9 Berkeley Court, Manor Park

Runcorn, Cheshire, England WA7 1TQ

Tel.: 44 1928 579 074

Fax: 44 1928 579 604

France

15 Impasse des Rosiers

95610 Eragny, France

Tel.: 33 1 30 37 15 28

Fax: 33 1 30 37 15 79

Hypertherm Italy S.r.L.

Via Torino 2

20123 Milan, Italy

Tel.: 39 02 725 46 312 (Customer Service)

Tel.: 39 02 725 46 314 (Technical Service)

Fax: 39 02 725 46 400 (All Departments)

Hypertherm B.V.

Burg, Haverkampstraat 13

7091 CN Dinxperlo, The Netherlands

Tel.: 31 315 655 866 (Customer Service)

Fax: 31 315 655 886

European Technical Support Organization (ETSO)

Edisonstraat 12

3281 NC Numansdorp, The Netherlands

Tel.: +800 4973 7843 (+800 Hypertherm) – (toll-free Technical Service)

Tel.: 31 186 659494

Fax: 31 186 659495

Japan

Shinjuku Park Tower 30th Floor

3-7-1 Nishi-Shinjuku

Shinjuku-ku, Tokyo

163-1030, Japan

81 03 5326 3142 Tel

81 03 5326 3001 Fax

2/00

1-1HD3070 w/Automatic Gas Console

1 Ordering Procedure

In this section:

Introduction ............................................................................................................... 1-2

Torches ................................................................................................................ 1-2

Cutting Machines ................................................................................................. 1-2

Multi-Torch Systems ................................................................................................. 1-3

Layout of Cutting Machine and HD3070 System ...................................................... 1-4

Ordering Information ................................................................................................. 1-5

Single-System Ordering Procedure .......................................................................... 1-6

Customized Ordering For HD3070 w/Automatic Gas Console ................................. 1-8

1 Power Supply ................................................................................................. 1-8

2 Automatic Gas Console.................................................................................. 1-8

3 RHF Console .................................................................................................. 1-8

4 Leads Between Power Supply and the RHF Console .................................... 1-8

5 Work Cable Between Power Supply and Work Table .................................... 1-10

6 Leads Between Power Supply and Gas Console........................................... 1-10

Torch Configuration................................................................................................... 1-12

13 Leads Between RHF Console and Torch ....................................................... 1-14

14 Off-Valve Assembly ........................................................................................ 1-14

15 Shield Hose .................................................................................................... 1-14

16 Plasma Hose .................................................................................................. 1-14

17 Leads Between Gas Console and Off-Valve Assembly ................................. 1-14

18 Control Cable Between Gas Console and Cutting Machine Interface............ 1-16

19 Control Cable Between Power Supply and Cutting Machine Interface .......... 1-16

20 Current Setpoint Cable ................................................................................... 1-18

21 Timer Counter Cable ...................................................................................... 1-18

22 Remote Current Control (RCC) ...................................................................... 1-18

23 Timer-Counter ................................................................................................ 1-18

1-00

1-2 HD3070 w/Automatic Gas Console

INTRODUCTION

Hypertherm’s HD3070 HyDefinition® plasma cutting system is a precision cutting dual gas

machine-torch system. The microprocessor-controlled system helps to provide extended life

for the torch consumables parts. To achieve consumable long life, all cuts must begin and

end on the plate surface; this allows for the proper ramping of gases and DC current to

extend the life of the nozzle and electrode. The HD3070 system consists of a power supply,

remote high frequency (RHF) console, gas console, off-valve assembly and torch. Optional

units include a timer-counter and a remote current control.

The HD3070 can be configured for either robotic applications or X-Y cutting tables. To

accommodate the different needs of these two types of systems, two different torches are

offered.

TORCHES

PAC184

If ordering for a robotic system, the PAC184 torch with 45°quick disconnect is recom-

mended. This torch, with a pointed front end, is designed to cut in a robotic environment.

PAC186

The PAC186 torch with the straight quick disconnect is more suitable for X-Y cutting tables.

A unique feature to the PAC184 and PAC186 torches is that the torch bodies, quick discon-

nects and mounting sleeves are all interchangeable.

CUTTING MACHINES

If cutting on an X-Y machine, it is extremely critical that the torch drive system has very

accurate vibration-free control of the X, Y, and Z axes. Placing a precision-cutting plasma

system on a cutting machine with poor positioning or poor contouring tolerance, or with

inadequate acceleration and deceleration characteristics will clearly show the effects on the

cut face. The Z-axis of the cutting machine must be controlled to +/-.005 in. Initial height

sensing (IHS) for plate piercing must also be accurate and repeatable to ensure long

consumable life.

Hypertherm recommends HD3070 units be installed on new, high-precision X-Y machines.

For robotic and hard tooling applications, any system that is laser compatible will generally

perform well with the HD3070 system.

12-96

1-3HD3070 w/Automatic Gas Console

MULTI-TORCH SYSTEMS

If more than one torch is required, increase the quantity of each component by the number

of torches to be used.

To specify the correct components for each application, follow the guidelines in this section.

1-4 HD3070 w/Automatic Gas Console

LAYOUT OF CUTTING MACHINE AND HD-3070 SYSTEM

When configuring an HD3070 system(s), it is important to know where each major compo-

nent will be placed. This will vary with the cutting machine manufacturer and with the particu-

lar installation. After the location of the major components has been determined, the inter-

connecting leads and cable lengths can be specified.

It is critical to follow the path that the interconnecting leads will follow and allow for some

slack when specifying their lengths. Do not try to get by with the next shorter length!

Pictured below is a diagram showing an overhead view of a typical precision cutting X-Y

machine. Installations vary, so use this figure as a guide.

Rail Water

Table

Torch

Rail

Bridge

* Cables are usually in a power track or

festoon system. Cable, lead and hose lengths

must allow for routing through the system.

Figure 1-1 Gantry (Bridge) Layout)*

1-5HD3070 w/Automatic Gas Console

ORDERING INFORMATION

The figure below represents an HD3070 plasma system with automatic gas console mounted in a

robotic environment. A complete robotic system is also represented in block diagram form on page

1-7. See pages 1-20 and 1-21 for representations of an HD3070 plasma system with automatic gas

console mounted on an X-Y cutting table.

Notes: • Block diagrams are offered to clarify connection points and do not necessarily

reflect relative sizes or distances between components.

• If the cutting system has a power track for cabling and hosing, be certain to see the

Specifications section to check hose, cable and connector diameters.

Figure 1-2 HD3070 System in Robotic Environment

19 21

1HD3070 Power Supply, Auto

2 HD3070 Automatic Gas Console

3 Remote High Frequency (RHF) Console

4 Leads Between Power Supply and RHF Console

5 Work Cable Between Power Supply and Work Table

6 Leads Between Power Supply and Auto Gas Console

7 PAC186 Torch (not shown)

8 Quick Disconnect Assembly - Straight (not shown)

9 10 Inch Torch Mounting Sleeve (not shown)

10 PAC184 Torch

11 Quick Disconnect Assembly - 45°

12 8 Inch Torch Mounting Sleeve

13a Shielded Leads Between RHF Console and Torch (with Blow

Down Check Valve & Hose)

13b Shielded Leads Between RHF Console and Torch (without Blow

Down Check Valve & Hose)

14a Off-Valve Assembly (with Blow Down Solenoid Valve)

14b Off-Valve Assembly (without Blow Down Solenoid Valve)

15 48 Inch Shield Gas Hose Between Off-Valve Assy and Torch

16 48 Inch Plasma Gas Hose Between Off-Valve Assy and Torch

17 Leads Between Gas Console and Off-Valve Assy

18 Cable Between Gas Console and Cutting Machine Interface

19 Control Cable Between Power Supply and Cutting Machine Interface

20 Current Setpoint Cable Between Power Supply and Cutting Machine

Interface or Between Power Supply and RCC

21 Timer-Counter Cable Between Power Supply and Cutting Machine

Interface or Between Power Supply and Timer-Counter

22 Remote Current Control (RCC)

23 Timer-Counter

15 16

1-00

1-6 HD3070 w/Automatic Gas Console

1 HD3070 Power Supply, Auto

2 HD3070 Automatic Gas Console

3 Remote High Frequency (RHF) Console

4 15 Ft Leads Between Power Supply and RHF Console

5 39.4 Ft Work Cable Between Power Supply and Work Table

6 6 Ft Leads Between Power Supply and Auto Gas Console

7 PAC184 Machine Torch Assy

8 PAC184 Machine Torch Quick Disconnect Assembly and Leads:

8a PAC184 45°Quick Disconnect

8b 8 Inch Torch Mounting Sleeve

8c Off-Valve Assy (Off-Valve comes with or without Blow Down Solenoid Valve)

8d 4 Ft Hoses from Off-Valve Assy to Torch

8e 35 Ft Leads from Gas Console to Off-Valve Assy

8f 19.7 Ft Leads from RHF Console to Torch (Leads come with or without Blow Down

Check Valve & Hose)

9 28.2 Ft Cable Between Gas Console and Cutting Machine Interface

10 28.2 Ft Control Cable Between Power Supply and Cutting Machine Interface

11 28.2 Ft Current Setpoint Cable Between Power Supply and Cutting Machine Interface

12 28.2 Ft Timer-Counter Cable Between Power Supply and Cutting Machine Interface

If this exact configuration will work for your particular site, simply order by using the

appropriate system number listed directly below.

078067 HD3070 Plasma System w/Auto Gas Console, 200V, 50/60 Hz, 3Ø

078068 HD3070 Plasma System w/Auto Gas Console, 208V, 60 Hz, 3Ø

078069 HD3070 Plasma System w/Auto Gas Console, 220/380/415V, 50/60 Hz, 3Ø

078070 HD3070 Plasma System w/Auto Gas Console, 240/480V, 60 Hz, 3Ø

078071 HD3070 Plasma System w/Auto Gas Console, 600V, 60 Hz, 3Ø

To customize a system, begin on page 1-8 and use the order form.

SINGLE-SYSTEM ORDERING PROCEDURE

SYSTEM ORDERING FOR HD3070 w/AUTOMATIC GAS CONSOLE -

ROBOTIC APPLICATIONS

Special numbers have been established for ordering an entire HD3070 system. Under these

numbers, all cables, hoses and leads are at fixed lengths. Refer to the list below and Figure

1-3 on the following page for clarification of the system.

1-00

1-7HD3070 w/Automatic Gas Console

1234

123456789012345678901234567890

RHF

Console

Work Table

8c 8d

Automatic

Gas

Console

Cutting

Machine

Interface

Power

Supply

Standard HD-3070 Plasma System w/Automatic Gas Console - Robotic

(Use Single System Number on This Sheet)

Ground Rod

Figure 1-3 HD3070 w/Automatic Gas Console Single Order Number System Configuration

Plasma Gas

Shield Gas

1-00

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