Hypertherm Powermax 1000 Guida all'installazione

CNC Plasma Cutter Training

Basics for using the PlasmaCAM Table and Hypertherm powermax 1000 CNC Plasma Cutter

Safety First

The Equipment -- PlasmaCAM Table

The PlasmaCAM Software

The Equipment -- Hypertherm Powermax 1000

Bringing it all together

Other information

Agenda

You are responsible for your safety and the safety of the people around

you.

This equipment may interfere with pacemakers/hearing aids

Use the machine at your own risk

Safety First!!!

DO NOT:

Put hands on the gantry rails. You will lose fingers!

Cut these materials due to TOXIC fumes :

Anything cleaned with chlorinated cleaner (e.g. brake cleaner)

–PHOSGENE gas is generated

Galvanized steel – causes “galvanize poisoning”

Heavily painted material –causes arc degradation and

unpleasant if not dangerous offgassing

Watch the arc without proper safety gear –AWS recommends

shade 8 or greater eyewear

Handle material without proper PPE/Tools –hot material after

cutting will BURN

Abuse the equipment (e.g. misusing the torch by placing the cutting

head over your hand & pulling the trigger)

Safety First!!!

DO:

Read/review the Operators manual for the Hypertherm 1000 and

the new torch (Duramax retrofit)

(https://dallasmakerspace.org/wiki/CNC_Plasma_Cutter_Training#

Equipment)

Proper attire

Closed toe shoes

Natural fiber garments instead of synthetics

Wear proper PPE

AWS recommends shade 8 or greater eyewear

Cover exposed skin to protect from IR burn

Use gloves and/or tools to manipulate the material, especially

after cutting when it will be HOT

Report any damages or issues immediately by creating an “Issue or

Request” thread on Talk (https://talk.dallasmakerspace.org)

Safety First!!!

Next: The Equipment –The PlasmaCAM Table

The Equipment –Overview

Exhaust fan Switch

Hypertherm Powermax

1000 power supply

PlasmaCAM computer

PlasmaCAM table

The Equipment –PlasmaCAM Table

Gantry

Control Panel

Torch carrier

No Hands Along the

Yellow Paths!

The Equipment –Control Panel

Power Switch

Emergency STOP button

Cutting Switch

Z-axis jog

X-Y axis jog

Note: the software

MUST be launched and

operating before this

control panel will work.

(See next section)

Z-axis jog for large

movements

The Equipment –Control Panel (Ready)

Power is on

Z-axis is selected

Cutting is on auto

Axis shuttle for minor

movements (usually used

for Z-axis in this class)

X-Y movement can be

done here, but is better

done in the software.

Emergency STOP button

The Equipment –Table Torch Carriage Detail

Torch

Carriage

Torch holder

clamp screw

Torch handle

holder clamp

screw

Business

end of torch

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