Hypertherm Powermax65 Manuale di riferimento

Machine Interface Receptacle with Voltage

Divider PCB

Powermax65/85/105/125®, Powermax65/85/105 SYNC™

Câble d’interface de machine avec panneau

diviseur de tension

Powermax65/85/105/125®, Powermax65/85/105 SYNC™

Field Service Bulletin

Bulletin de service sur le terrain

806980

Revision 4 | Révision 4

October 2021 | Octobre 2021

Hypertherm, Inc.

21 Great Hollow Road, P.O. Box 5010

Hanover, NH 03755 USA

603-643-3441 Tel (Main Office)

603-643-5352 Fax (All Departments)

[email protected] (Main Office)

800-643-9878 Tel (Technical Service)

[email protected] (Technical Service)

800-737-2978 Tel (Customer Service)

customer.ser[email protected] (Customer Service)

Hypertherm México, S.A. de C.V.

52 55 5681 8109 Tel

52 55 5681 7978 Tel

soporte.tecnico@hypertherm.com (Technical Service)

Hypertherm Plasmatechnik GmbH

Sophie-Scholl-Platz 5

63452 Hanau

Germany

00 800 33 24 97 37 Tel

00 800 49 73 73 29 Fax

31 (0) 165 596900 Tel (Technical Service)

00 800 4973 7843 Tel (Technical Service)

[email protected] (Technical Service)

Hypertherm (Singapore) Pte Ltd.

Solaris @ Kallang 164

164 Kallang Way #03-13

Singapore 349248, Republic of Singapore

65 6841 2489 Tel

65 6841 2490 Fax

[email protected] (Marketing)

[email protected] (Technical Service)

Hypertherm Japan Ltd.

Level 9, Edobori Center Building

2-1-1 Edobori, Nishi-ku

Osaka 550-0002 Japan

81 6 6225 1183 Tel

81 6 6225 1184 Fax

[email protected] (Main Office)

[email protected] (Technical Service)

Hypertherm Europe B.V.

Vaartveld 9, 4704 SE

Roosendaal, Nederland

31 165 596907 Tel

31 165 596901 Fax

31 165 596908 Tel (Marketing)

31 (0) 165 596900 Tel (Technical Service)

00 800 4973 7843 Tel (Technical Service)

[email protected] (Technical Service)

Hypertherm (Shanghai) Trading Co., Ltd.

B301, 495 ShangZhong Road

Shanghai, 200231

PR China

86-21-80231122 Tel

86-21-80231120 Fax

86-21-80231128 Tel (Technical Service)

[email protected] (Technical Service)

South America & Central America: Hypertherm Brasil Ltda.

Rua Bras Cubas, 231 – Jardim Maia

Guarulhos, SP – Brasil

CEP 07115-030

55 11 2409 2636 Tel

[email protected] (Technical Service)

Hypertherm Korea Branch

#3904. APEC-ro 17. Heaundae-gu. Busan.

Korea 48060

82 (0)51 747 0358 Tel

82 (0)51 701 0358 Fax

[email protected] (Marketing)

[email protected] (Technical Service)

Hypertherm Pty Limited

GPO Box 4836

Sydney NSW 2001, Australia

61 7 3103 1695 Tel

61 7 3219 9010 Fax

[email protected] (Main Office)

[email protected] (Technical Service)

Hypertherm (India) Thermal Cutting Pvt. Ltd

A-18 / B-1 Extension,

Mohan Co-Operative Industrial Estate,

Mathura Road, New Delhi 110044, India

91-11-40521201/ 2/ 3 Tel

91-11 40521204 Fax

[email protected] (Main Office)

[email protected] (Technical Service)

Powermax, SYNC, and Hypertherm are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are the

property of their respective holders.

Environmental stewardship is one of Hypertherm’s core values. www.hypertherm.com/environment

100% Associate-owned

Powermax, SYNC et Hypertherm sont des marques d’Hypertherm, Inc. qui peuvent être déposées aux États-Unis et/ou dans d’autres pays. Toutes les autres marques

de commerce sont la propriété de leurs détenteurs respectifs.

Une bonne gestion environnementale est l’une des valeurs fondamentales d’Hypertherm. www.hypertherm.com/environment

Détenue à 100 % par les associés

Machine Interface Receptacle with Voltage Divider PCB

Powermax65/85/105/125, Powermax65/85/105 SYNC Field Service Bulletin 806980 3

Introduction

Purpose

This Field Service Bulletin gives the procedure for installing an internal machine interface

receptacle, cables, and voltage divider printed circuit board (PCB).

The systems and components shown are for reference. Your system could be different in

appearance.

Tools and materials

Assorted Phillips®, TORX®, and blade screwdrivers

Grounded wrist strap (or similar grounding accessory)

7 mm wrench (Powermax105/125 and Powermax105 SYNC only)

WARNING

ELECTRIC SHOCK CAN KILL

Disconnect electric power before doing installation or maintenance. You can

get a serious electric shock if electric power is not disconnected. Electric

shock can seriously injure or kill you.

All work that requires removal of the plasma power supply outer cover or

panels must be done by a qualified technician.

Refer to the Safety and Compliance Manual (80669C) for more safety

information.

NOTICE

Static electricity can cause damage to printed circuit boards (PCBs). Use correct

precautions when you touch PCBs.

Keep PCBs in antistatic containers.

Put on a grounded wrist strap when you touch PCBs.

Machine Interface Receptacle with Voltage Divider PCB

4806980 Field Service Bulletin Powermax65/85/105/125, Powermax65/85/105 SYNC

Kit 228697 contents (Powermax65/85 and Powermax65/85 SYNC)

Kit 228884 contents (Powermax105 and Powermax125)

Kit 528045 contents (Powermax105 SYNC)

Figure 1 – Machine interface receptacle with cables, voltage divider PCB, and screws

Part number Description Quantity

075534 Thread-forming, #6 X 5/16 pan head screw 4

223036 Machine interface receptacle with cables and voltage divider PCB 1

Part number Description Quantity

075534 Thread-forming, #6 X 5/16 pan head screw 4

223263 Machine interface receptacle with cables and voltage divider PCB 1

Part number Description Quantity

075534 Thread-forming, #6 X 5/16 pan head screw 4

223741 Machine interface receptacle with cables and voltage divider PCB 1

1Machine interface receptacle

2Screws (4)

3Ground wire to air filter assembly

4Voltage divider PCB wire

5Voltage divider PCB

6Ground wire to middle panel

7Power PCB 4-pin connector

8Power PCB 2-pin connector

Machine Interface Receptacle with Voltage Divider PCB

Powermax65/85/105/125, Powermax65/85/105 SYNC Field Service Bulletin 806980 5

Remove the plasma power supply cover and component barrier

1. Set the power switch on the plasma power supply to OFF (O), disconnect the power cord, and

disconnect the gas supply.

2. Remove the 16 screws from the plasma power supply cover.

3. Remove the plasma power supply cover.

WARNING

STORED ENERGY HAZARD

You can get a serious electric shock from the uncontrolled release of stored

energy in capacitors. Electric shock can seriously injure or kill you.

Before you remove the plasma power supply cover, disconnect electrical

input power and wait 1 minute to allow stored energy to discharge.

Machine Interface Receptacle with Voltage Divider PCB

6806980 Field Service Bulletin Powermax65/85/105/125, Powermax65/85/105 SYNC

4. Remove the component barrier from the power-PCB side of the plasma power supply.

Remove the end panel bracket

Remove the end panel bracket . Some models have

2 screws on the end panel bracket that you must first

remove.

2 2

Machine Interface Receptacle with Voltage Divider PCB

Powermax65/85/105/125, Powermax65/85/105 SYNC Field Service Bulletin 806980 7

Install the machine interface receptacle with voltage divider PCB

1. Remove the protective cover from the rear panel.

2. Remove the fan shroud from the fan.

Machine Interface Receptacle with Voltage Divider PCB

8806980 Field Service Bulletin Powermax65/85/105/125, Powermax65/85/105 SYNC

3. Attach the voltage divider PCB to the right of the fan with 2 screws (075534).

Torque the screws to 1.1 N·m (10 in·lb).

4. Make sure that the cables attached to the voltage divider PCB are installed below the solenoid

valve .

Powermax65/85 and Powermax65/85 SYNC

Powermax105/125 and Powermax105 SYNC

Machine Interface Receptacle with Voltage Divider PCB

Powermax65/85/105/125, Powermax65/85/105 SYNC Field Service Bulletin 806980 9

5. Make sure that the green and

yellow ground wire is at

the bottom of the machine

interface receptacle.

6. From the inside of the rear

panel, install the machine

interface receptacle in the

opening.

7. Install 2 screws (075534) in

opposite corners of the

machine interface receptacle,

as shown.

Torque the screws to 1.1 N·m

(10 in·lb).

8. Remove the screw that

attaches the green and

yellow ground wire from the

middle panel to the air filter.

9. Attach the green and yellow

ground wire from the machine

interface receptacle to the air

filter with the screw that you

removed in step 8.

Torque the screw to 1.7 N·m

(15 in·lb).

10. Make sure that the green and

yellow ground wire from the

middle panel is also attached

to the air filter with the screw

that you removed in step 8.

Machine Interface Receptacle with Voltage Divider PCB

10 806980 Field Service Bulletin Powermax65/85/105/125, Powermax65/85/105 SYNC

11 . Attach the green ground wire from the voltage divider PCB to the middle panel. Use the

screw that is in the middle panel.

Powermax65/85 and

Powermax65/85 SYNC:

a. Install the ground wire

above the voltage divider

PCB and behind the

other cables, as shown.

b. Do you have the serial

interface port installed? If

you do, attach the green

and yellow ground wire

from the RS-485 serial

interface PCB to the

middle panel with the

same screw.

c. Torque the screw to

1.7 N·m (15 in·lb).

Powermax105/125 and

Powermax105 SYNC:

a. Remove the nut and

washer from the screw.

Use a 7 mm wrench.

b. Install the ground wire

above the voltage divider

PCB and behind the

other cables, as shown.

c. Do you have the serial

interface port installed? If

you do, attach the green

and yellow ground wire

from the RS-485 serial

interface PCB to the

middle panel with the

same screw.

d. Install the washer.

e. Torque the nut to 1.7 N·m (15 in·lb).

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