IDEAL MSC-18K-B Manuale utente

Retractable Comm. Cable Reels

-Included

Hand-Held Remote

-Optional

(BATTERIES NOT INCLUDED)

32’-8”

1,584 lbs

per column

18,000 lbs

per column

Easy to use master controller for individual or paired synchronized operation

Siemens PLC and Electro-Optical encoder provide continuous synchronization of all columns

Adjustable lifting forks accommodate the widest range of wheels

Easily positioned with pallet jack style wheel

Heavy-duty hydraulic system

Large carriage bearings provide durable, fast and easy lifting

LCD screen with keyboard o

LCD screen with keyboard offers easy to read visuals of settings and lifting height

Independent mechanical locking system

Emergency switch on each column provide highest safety assurance

Optional jack stands available

2016 Mar

Mobile Column Lift Set

MSC-18K-B

Capacity 18,000lbs / Each Column

Installation - Operation – Service Manual

Mar 2016

MSC-18K

INDEX

CHAPTER 0. PREFACE------------------------------------------------------------------------ PAGE 2

CHAPTER 1. GENERAL INFORMATION ------------------------------------------------- PAGE 3

CHAPTER 2. SET-UP / INSTALLATION --------------------------------------------------- PAGE 7

CHAPTER 3. OPERATION / INSTRUCTIONS--------------------------------------------- PAGE 9

CHAPTER 4. LIFTING OPERATION--------- ----------------------------------------------- PAGE 19

CHAPTER 5. STORE THE MOBILE COLUMN LIFT ------------------------------------ PAGE 23

CHAPTER 6. MAINTENANCE ---------------------------------------------------------------- PAGE 24

CHAPTER 7. TROUBLE SHOOTING --------------------------------------------------- PAGE 26

CHAPTER 8. ELECTRO-OPTICAL ENCODER ALIGNMENT------------------------- PAGE 28

CHAPTER 9. CHANGE THE NUMBER OF THE COLUMNS------------------------- PAGE 29

CHAPTER 10.HAND-CONTROLLER (Optional)------------------------------------------ PAGE 30

CHAPTER 11.BATTERY CHARGER INFORMATON ----------------------------------- PAGE 31

CHAPTER 12.BATTERY REQUIREMENT INFORMATION---------------------------- PAGE 32

CHAPTER 13.EXPLODED VIEWS & PARTS LISTS------------------------------------- PAGE 33

CHAPTER 14.LIMITED WARRANTY--------------------------------------------------------- PAGE 42

PREFACE

Prior to the operation of your lift make sure that you have read the

instructions thoroughly. These instructions are found in this

manual. Please note that your warranty can be voided if you do

not read the manual and understand its content.

If you have any questions, concerning operation, safety or

application of your lift, please consult your distributor.

Mar 2016

MSC-18K

1. GENERAL INFORMATION

1.1 SPECIFICATIONS

Model # MSC-18K-B

Capacity 18,000 lbs. / Each Column

Pressure Relief Valve 2,030 psi Sealed Ex-Works

Pump motor 3HP ( DC24V, Max 110Amper ) / Each Column

Battery charger power

supply Input: 100-140 , 60Hz, single phase

Output: 24VDC, Max 15Amper

Operational Voltage 24 VDC

Lifting Height 67.1"

Column L / W / H 56.9” / 44.1” / 88.6” (Max Ht. 146.7”)

Fork Adjustable Range 12.6” - 22”

Fork length 17.9”

Lifting / Lowering Time 100 sec/ 60 sec at load of 18,000 lbs. / each column

Noise Level Max. 70 dB(A)

Set-up Indoors

Unit Weight 1,548 lbs. per Column

Maximum Distance

between Columns 32.8'

Min. Concrete Surface

Strength 3000 Psi

Mar 2016

MSC-18K

1.2 DIMENSIONS ( mm / inch)

Fig.1 Mobile Column Lift Dimensions

Mar 2016

MSC-18K

1.3 DESCRIPTION OF THE LIFTING SYSTEM

The mobile column lift is a movable electrically driven hydraulic column lift used for

lifting heavy vehicles. It is used in set of four columns. But at least two lifting columns

are required to work at same time for lifting a vehicle.

The main components of the mobile column lift are shown below: (see figure 2):

1) Height sensor / encoder

2) Safety lock mechanism

3) Control case

4) Motor pump

5) Pallet jack

6) Battery (Not Included)

7) Front roller

8) Battery case

9) Forklift pocket

10) Lifting fork

11) Carriage

12) Hydraulic cylinder

Fig.2 column components

Mar 2016

MSC-18K

1.4 STRUCTURE OF THE MOBILE COLUMN LIFT

• Hydraulic Power Unit

The hydraulic system consists of an electrically driven pump, flow control valves, safety

valves and an oil reservoir.

• Column and Lifting Cylinder

The column and lifting cylinder form the major part of the portable column lift. In

the U-section of the column there are a guide block and rollers. The rollers enable

the guide block to move along the full length of the column. The hydraulic lifting

cylinder provides the lifting capacity.

• Control Box

The control box has all the functions controlling the use of the lifting column. The

control box components and functions have been specified in GENERAL

INFORMATION sections.

• Pallet Jack Mechanism

The two-wheel pallet jack mechanism serves to move the lifting column. The two

wheels protect the lifting column from being turned over at the back when it is moved.

The pallet jack mechanism lifts the column off the floor so that the column can be

easily moved.

• Mechanical Safety Lock

If the hydraulic pressure fails while a vehicle is on the lifting system or is lifted or

lowered, a mechanical safety lock ensures that it cannot drop.

The characteristic clicking of the safety lock when rising indicates that it is activated.

During lowering the pawl is retracted by a solenoid magnet.

• Adjustable Forks

The adjustable forks are designed for different vehicles with different wheels. The forks

can be adjusted manually to accommodate a wide range of tire sizes. The mechanical

lock-pins prevent the forks from moving sideways under load.

Mar 2016

MSC-18K

2. SET-UP / INSTALLATION

Remark: Only move the lifting column with the forklift. Only raise the lifting column at

the correct points. Damage to lifting column and /or injury to persons may

occur if the lifting column is not moved in the correct manner.

2.1 UNPACKING AND HANDLING THE LIFTING COLUMN

STEP 1. Handling of Lifting Columns

1. Remove the cover from the crate or, when using a stand, remove the straps.

2. Carefully insert forklift forks into the forklift pockets. The pockets are bolted to the

column before leaving factory. (Figure 3).

Fig. 3 Forklift Pocket on Column Fig. 4

3. Lift the column then move it to the working position.

A. This mobile column lift can only be operated or installed indoors. When under

environment of temperature within 0--40℃, moisture ≤85%, the lift will work

reliable and longer time.

B. Never set up the lifts on an asphalt surface or hollow concrete floor. The

concrete surface must be with strength of 3000psi (20Mpa) at least and min.

thickness of 120mm (4.7”), and slope gradient ≤12 mm/m.

STEP 2. Fill the Tank

1. Take off the forklift pockets from the mobile column lift (better, not required).

2. Remove the cover from the hydraulic unit. Remove the plug from the fill opening

and fill the tank with hydraulic oil: AW32, 46 or other good grade Non-detergent

hydraulic oil , filleted at 4 micron max, about 10.5L ( 2.8 Gal) .(Fig. 4)

3. Put back the plug and Install the cover back on the hydraulic unit.

4. Check for oil leakage.

STEP 3. Battery Installation

1. Remove Battery Covers (Fig. 5)

Mar 2016

MSC-18K

2. Seat and fasten the batteries

on the column base, secure to

base using provided metal

straps.

3. Connect the power cables to

batteries. ( Fig. 5)

4. Install the battery covers back on lift.

Fig. 5 Battery Installation

NOTE: Ensure to correctly connect terminals: Red/Pos. = (+), Black/Neg. = (-)

STEP 4. Cable Reel Installation

1. Take out the cable reels from the carton.

2. Insert the holding frame into the base on the upper cover (Figs. 6a&b)

Fig. 6a Fig. 6b Fig. 6c

3. Pull up and pull down the upper and down lock button, the reel can turn aside.

(Fig. 6c)

4. Fix the reel on the base by the screw. (Fig 6d)

Fig. 6d Fig. 6e

5. Put the cable plug into the socket. (Fig 6e)

6. Repeat the above steps for the other three columns

STEP 5. Pre-charging the batteries

If the newly installed batteries are not charged, please charge them before operation.

Charging steps refers to chapter 5.1 on page 23

Mar 2016

MSC-18K

3. OPERATION INSTRUCTIONS

3.1 CONTROL PANEL FEATURES

The Main Control Panel controls the main power. All other functions of the lifting system

are controlled by the Control Panels on the columns. The functions of the switches,

buttons on the control system are described below.

Main Control Panel - #1 Column

Sub

Control

Panels

#2, #3 & #4 Columns

Column

Indice

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