IMER USA WHEELMAN 1105422 Manuale utente
INSTRUCTION MANUAL
U.S.A. inc.
WHEELMAN CONCRETE MIXER
( 1105422 )
Machine serial N°
Part. number 3210884 - 03/2003
IMER U.S.A. Inc.
221WesthamptonPlace
CapitolHeights,MD
20743
Ph/800.275.5463
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Thank you for purchasing a Mixer from an IMER U.S.A. dealer. Your decision is an
intelligent one. No other mixer in the world today offers the features and value of the
Mixer.
At IMER U.S.A. we continually search for ways to better serve our customers. Should you have an idea
or thought to share with us regarding this Product we would appreciate hearing from you. Our motto is
"Tools and Services for the 21st Century". We look forward to delivering the goods.
Thank you again for your purchase,
* After the initial set-up the Mixer can be knocked down or reassembled in
just minutes.
* Direct drive drum rotation, efficient and safe.
* Portable, the large 14" wheels make moving the a breeze around the
home or job site.
* Compact, the clever design allows the to fit into the trunk or hatchback
area of almost all cars and trucks.
*Finish,thehighqualityof paintandconstructioncomponentsensureapieceofequipment
that you will be proud to own for years.
Mace T. Coleman, Jr.
President, IMER U.S.A. Inc.
221WesthamptonPlace
CapitolHeights,MD
20743
Ph/800.275.5463
S/N:
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TABLE OF CONTENTS
TECHNICALDATA.....................................................................................................page 4
NOISELEVEL ...........................................................................................................page 5
WIRINGDIAGRAM....................................................................................................page 5
SAFETYNOTES ........................................................................................................ page 6
ASSEMBLYOF THEWHEELMANWITHELECTRIC MOTOR ..................................page 7
MOVING THE WHEELMAN.................................................................................. page 9
OPERATING THE WHEELMAN ........................................................................... page10
MAINTENANCE AND CLEANING......................................................................... page10
ORDERINGSPAREPARTS....................................................................................... page10
SPAREPARTSDIAGRAMS ...................................................................................... page11
ACCESSORY WORK STAND................................................................................page15
WARRANTY .......................................................................................................page16
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Product development and improvement is an ongoing process, therefore, specifications may change
without notice.
* Capacities based on usable volume.
TECHNICALDATA
1 MIXINGDRUM
2 ON/OFFSWITCH
3 DUMP HANDLES
Drum capacity 5 cubic feet
Batch Output 2.5 cubic feet, 225 lbs. *
Drum Diameter 24 inches
Wheels 14.5" x 2.5"
Single Phase electric motor 0.5 H.P.
Hertz 60
Voltage 110 / 115 V
Motor R.P.M. 3350
Nominal current 6.2 Amp
Operating dimensions 46" x 26" x36"
Storage dimensions 29" x 26" x 28"
Weight : electric model 105 pounds
4 MOTORANDGEARBOXDRIVE
5 GEARBOXMOUNTINGFRAME
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The with electric motor has a noise level of 65 decibels. It's very quiet, operate it anywhere.
NOISE LEVEL
WIRING DIAGRAM
WARNING.
Any type of electrical repair or trouble-shooting should only be performed
by an IMER dealer or a properly qualified electrical repair shop. For
assistance with any electrical difficulty, IMER U.S.A. is always directly
available @ 800.275.5463.
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The concrete mixer WHEELMAN is equipped with a safety device to
prevent accidental electrical contacts, with class II Double Insulation type
of all live components ( ). For this reason it is not required to be
grounded.
CAUTION: when carrying outrepairs, classII Double Insulation,protection
will only be maintained if the original insulating materials are used and
provided thatthe tolerances andinsulating materials remain unmodified.
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L1
S1
F2
C1
M1
AM
AA
Neutral wire
Phase wire
Stop and start button
Thermal protection for electric motor
Capacitor
Single phase motor
Motor winding
Motor winding
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Your mixer has been designed with safety in mind. However, as with any type of
machinery, some basic DO'S and DONT'S apply:
IMPORTANT !
READ THIS SECTION CAREFULLY !
Place your hand or hands in or around any part of
the drum while it is operating !
DO NOT
Place any tools or instruments in or around the drum
while it is operating !
DO NOT
DO NOT
Clean, assemble or work on the unit while it is plugged in !
Allow water to contact the motor or electrical connections at any time !
DO NOT
DO NOT
DO NOT
Operate the unit in or around water puddles.
DO NOT
Leave the machine unattended !
DO NOT
Operate the mixer on a surface that is not flat or is
uneven !
Always operate the on a level surface,
if placed on an incline the machine will fall over.
Allow other persons around the mixer while it is operating ! Keep children away from
your work area !
SAFETY NOTES
DO NOT
Operate the mixer while under the influence of alcohol or drugs !
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SAFETY NOTES
DO
Read all the instructions before operating the mixer.
DO
Usecautionwhen assembling and transporting themixer. Tieit downgood inyour vehicle.
DO
Keep the mixer clean and free of debris and mix build-up. After using, fill the drum with
water and run the WHEELMAN for 10 minutes or so, most of the cement will break
loose from the drum.
DO
Keep all themoving partslightlylubricated,WD-40maybesprayedallaroundthemachine.
DO
Periodically inspect your mixer for abnormal wear or damage. If something does not
seem right call your dealer or IMER USA direct @ 800.275.5463.
DO
Wear the appropiate safety gear; hard hat, gloves, goggles, ear protection and wear
snug clothing around the mixer. Loose clothing can cause injury should it become
entangled with the mixer.
Do not start and stop the mixer with material in the drum, this will damage the motor and is
not the best way to mix.
Always have the drum rotating when filling or discharging the mixer, this produces the
highest quality concrete.
DO NOT
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ASSEMBLY OF THE WHEELMAN WITH ELECTRIC MOTOR
- Follow drawings 1 thru 4 -
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Slide the motor gearbox assembly #1onto the
motor gearbox frame #2 and anchor it in place
by using the 4 qty. 6mm locknuts provided #3.
2
1Attachthemotorgearboxframe#2,tothedump
handles #1 using the nuts,bolts,and washers
provided.Slide the wheels onto the axle and
keeptheminplacewiththesplitpinsprovided.
4
5
2
3
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ASSEMBLY
3 4
Next slide the drum onto the driveshaft #3,make
sure the notched area on the drum #4 lines up
with the shear pin.Then anchor the drum in
place with the T-Bolt #1 and T-Bolt #2 washer.
Push the drum up onto the driveshaft while at
the same time tightening the T-Bolt by hand.
Once the T-Bolt is tightened as much as
possible by hand,give it a whack or two with a
hammer-no more,no less.
Anchor the mixing paddles #2,with the large
flat head screws #1 and nuts #3 provided.
It is best to place the flat head of the screw on
the outside of the drum.
This keeps the external contour of the drum
smoother and less likely to catch or pinch
objects as the drum is rotating.
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2
1
2
4
3
DRUM
DRIVE
SHAFT
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Drawing 8
Drawing 7
Lift handles here
MOVING THE WHEELMAN®
WARNING
Always disconnect the power source
before rolling the mixer.
To roll the machine, grasp the two dump handles
#7 and gently lift upwards.
Lift gently,for if you lift the machine up too
quickly and too far, it will begin to
discharge the loaded material.
Whenmovingthemixeraround,whetherloadedor
unloaded,clearapathwaysothattheWHEELMAN
will be under control at all times.
Remember - the batch capacity of the
WHEELMAN is 225 lbs,do not attempt to roll it
fullyloadedacrossunevensurfacesordown steep
slopes. Thiscouldleadto yourlosingcontrolofthe
machineandconcretegoingeverywhere.
When in doubt, roll the machine empty to
where you want to pour the concrete,and
mix in that spot.
CAUTION -Set Up Properly !
Clearasuitableworkareaaroundthemixer.Position
theWHEELMAN onlevelground.
DONOTEXCEEDMORETHAN5°ofgroundslope
or the mixer can fall over and cause bodily harm
and a big mess.
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MAINTENANCE AND CLEANING
The WHEELMAN Mixer requires very low maintenance.However, a few basic maintenance procedures
shouldbefollowed.
NOTE: Always unplug the mixer from its power source before cleaning or maintenance
functions are performed.
1) Clean the mixer after each use and do not allowany concrete to build up on anyportion of the mixer.
2) Essentially the gearbox is sealed for life. The quality of the gears and the lubricant are such that
changing the oil is not necessary. Should you want to change the oil, see your dealer or call IMER
U.S.A. @ 800.275.5463.
3) Keep all moving parts lightly lubricated with WD-40.
4) Keep the electric motor cooling fins clean and free of debris build-up.
5)BeforestoringtheWHEELMAN afteraprojectis completed,sprayn'wipetheentiremachinewithWD-
40, and store it inside.
NOTE: When cleaning the mixer with water, do not spray the water onto the motor or the
ON/OFF switch assembly.
SPARE PARTS
All orders forspare parts must include the following:
1) Type of machine.(Example: concrete mixer)
2) Part number and drawing referencesof each part,see the parts list.
3) Serial numberand year of manufacturerecorded on the machine's identification plate.
OPERATION
WHEELMAN WITH ELECTRIC MOTOR
1) Use a2 prong, grounded, 110/115 Volt powerconnection for safe operation. The line should be at least
12 gauge.
2) To mix concrete, add water, concrete, and aggregate while the drum is rotating.
3) Discharge the mixed concrete by lifting up the dump handle Drawings #7 page 9 while the drum is
rotating.
NOTE: When tilting the drum to discharge the concrete, do so slowly. It is important to
perform the discharge smoothly, this keeps the machine balanced and upright.
4)TheON/OFFswitchonthe motoroftheWHEELMAN mixerprovidesthermalprotectionto the motorin
the event of overheating. Should your motor shut off automatically, turn off the unit and unplug it for 15
minutes. This allows the motor to cool. After the cooling period, plug in the motor and press the start
switch. If the motor does not restart and continue to run, contact your local IMER products distributor, or
call IMER direct @ 800.275.5463.
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