IMT 5525 Manuale utente

5525/6025/6625:99903289:

Model 5525 Crane

Model 6025 Crane

Model 6625 Crane

IOWA MOLD TOOLING CO., INC.

BOX 189, GARNER, IA 50438-0189

TEL: 641-923-3711

MANUAL PART NUMBER 99903289

20040302

Section 1 CRANE SPECIFICATIONS

Section 2 CRANE REFERENCE

Section 3 REPLACEMENT PARTS

Section 4 GENERAL REFERENCE

Volume 2 - PARTS AND SPECIFICATIONS

6625

Manual Effective Through July, 2004

5525/6025/6625:99903289:

REVISIONS LIST

DATE LOCATION DESCRIPTION OF CHANGE

--------

20011126 3-4,9,10,19,20 ECN #8828 - CHANGE LOWER BOOM WELDMENT TO ADD MACH. BUSHINGS

20011210 2-4 REMOVED WINCH BEARING GREASE NOTE

2-7 EDITED INSTALLATION ITEM #2 - BOLT SPECS.

3-8 ADDED REPAIR NOTE

3-9 ADDED ITEM 8 TO TORQUE NOTES

20011220 3-29 ADDED 99903340 CHASSIS WIRING HARNESS

20020208 1-1-3, ADDED 5 ADDED 5525 SPECIFICATIONS TO MANUAL

2-5,6 ADDED 5525 SPARE PARTS

3-4,6,12,15,29 NEW WINCH, WINCH KIT, CYLINDER, LOWER BOOM ASM. AND DECAL DRAWING

20020219 3-9 BASE ASM 41716514 - GEAR ROTATOR WAS 71056574, NOW 71056577

20020225 3-23-26, 29-32, ECN 8833 - ADDED RADIO REMOTE CONTROL & HYDRAULIC KITS FOR ALL

35-38 MODELS AND STANDARD CONTROL & HYD KIT FOR 5525

20020416 3-1, 43-50 ECN 8909 - ADDED 5525 RCLC DECAL TO KIT, RENUMBERED PAGES

20020422 2-6, 3-23 CORRECTED SPARE PARTS LIST, ECN 8910 - NEW HOSE LENGTHS IN HYD KIT

20020508 3-23,42,44 ECN 8915 - CHANGES TO HOSE & DECAL KIT

3-31-38 ECN 8913 - CHANGES WIRING HARNESS

3-50 ECN 8914 - ADDED DOM 1 BOOM SUPPORT

20020821 3-12-14, 19-20, 31, ECN 8966 - VARIOUS CHANGES

33,35,37,41

3-50 ADDED BACKUP RMT HANDSET, 51716912, TO MANUAL

20021114 3-4,5 ECN9059 - ADDED LOCKING COLLAR TO WINCH KIT

ECN 9050 (ref) - WIRE ROPE WINDING CHANGE

3-35,37 ECN 9008 - CONTROL KITS (90717398, 90717156)

20030325 3-39 CORRECTED ERROR ON O-RING PART NO. - ITEM #6 IS 7Q072013

3-18 ECN 9142 - NEW PRESSURE SWITCH PARTS ON C-BAL VALVE 73540094

20030410 3-31-34, 35,37,40-41 CONTROL KITS - CORRECTED WIRE HARNESSES AND ADDED TETHERED REMOTE

CABLES; CORRECTED CABLES FOR RADIO REMOTES; ADDED VALVEBANK FOR

RADIO REMOTE

20030611 3-34 CORRECTED NOTE - “J” IS WEATHERPACK SHROUD, NOT TOWER

20030707 2-11 ECN 9195 - CHANGES FOR 2002 FORD SUPERDUTY WIRING

20030908 3-23-29 ECN 9207 - UPDATE TO SWIVELS ON HYDRAULIC KITS

3-31-43 ECN 9211 - CONTROL KIT & HARNESS CHANGES. ADDED HARNESS DWGS.

3-44 ADDED NUT PART NUMBER TO VALVEBANK (TS)

3-55 ADDED NOTE TO 51716912

20040302 1-8-10 ADDED REDUCED CAPACITY INSTRUCTIONS

5525/6025/6625:99903289: INTRODUCTION

Read and familiarize yourself with the

IMT OPERATOR'S CRANE SAFETY MANUAL

before operating or performing any maintenance

on your crane.

20010915

This volume deals with information applicable to your

particular crane. For operating, maintenance and

repair instructions, refer to Volume 1, OPE ATION,

MAINTENANCE AND EPAI .

We recommend that this volume be kept in a safe

place in the office.

This manual is provided to assist you with ordering

parts for your IMT crane. It also contains additional

instructions regarding your particular installation.

It is the users responsibility to maintain and operate

this unit in a manner that will result in the safest

working conditions possible.

Warranty of this unit will be void on any part of the

unit subjected to misuse due to overloading, abuse,

lack of maintenance and unauthorized modifications.

No warranty - verbal, written or implied - other than the

official, published IMT new machinery and equipment

warranty will be valid with this unit.

In addition, it is also the users responsibility to be

aware of existing Federal, State and Local codes and

regulations governing the safe use and maintenance

of this unit. Listed below is a publication that the user

should thoroughly read and understand.

ANSI/ASME B30.5

MOBILE and LOCOMOTIVE C ANES

The American Society of Mechanical Engineers

United Engineering Center

345 East 47th Street

New York, NY 10017

Three means are used throughout this manual to gain

the attention of personnel. They are NOTEs,

CAUTIONs and WA NINGs and are defined as

follows:

NOTE

A NOTE is used to either convey additional

information or to provide further emphasis for a

previouspoint.

CAUTION

A CAUTION is used when there is the very strong

possibilityofdamage to theequipment or premature

equipmentfailure.

WARNING

A WARNING is used when there is the potential for

personalinjuryor death.

Treat this equipment with respect and service it

regularly. These two things can add up to a safer

workingenvironment.

5525/6025/6625:99903289:20010915 NOTES

5525/6025/6625:99903289: 1-120020208

SECTION 1: SPECIFICATIONS

GENERAL SPECIFICATIONS .................................................................................... 2

PERFORMANCE CHARACTERISTICS .................................................................... 3

POWER SOURCE ...................................................................................................... 3

CYLINDER HOLDING VALVES ................................................................................. 3

ROTATION SYSTEM ................................................................................................... 3

HYDRAULIC SYSTEM................................................................................................ 3

EXCESSIVE LOAD LIMIT SYSTEM (ELLS) .............................................................. 3

WINCH - 6025 & 6625 MODELS ................................................................................ 3

WINCH - 5525 MODEL ............................................................................................... 3

MINIMUM CHASSIS SPECIFICATIONS ..................................................................... 4

GEOMETRIC CONFIGURATION ................................................................................ 4

5525 CAPACITY CHART ............................................................................................ 5

6025 CAPACITY CHART ............................................................................................ 6

6625 CAPACITY CHART ............................................................................................ 7

REDUCED CAPACITY LIFT CHARTS ....................................................................... 8

STABILITY CONFIRMATION PROCESS ................................................................... 9

5525/6025/6625:99903289: 1-2

IOWA MOLD TOOLING CO., INC.

BOX 189, GARNER, IA 50438-0189

TEL: 641-923-3711 FAX: 641-923-2424

MODELS 5525, 6025 AND 6625 CRANE SPECIFICATIONS

20020208

GENERAL SPECIFICATIONS 5525 6025 6625

CRANE RATING 55,000 ft-lb 60,000 ft-lb 66,000 ft-lb

(7.6 ton-meters) (8.3 ton-meters) (9.1 ton-meters)

HORIZONTAL REACH 25’-4” (7.7 m) 25’-4” (7.7 m) 25’-4” (7.7 m)

from centerline of rotation

HYDRAULIC EXTENSIONS (2) 78” & 78” 78” & 78” 78” & 78”

(198.1 cm & 198.1 cm) (198.1 cm & 198.1 cm) (198.1 cm & 198.1 cm)

LIFTING HEIGHT 26’-7” (8.1 m) 26’-7” (8.1 m) 26’-7” (8.1 m)

from base of crane

CRANE WEIGHT 2,350 lb (1,065.9 kg) 2,350 lb (1,065.9 kg) 2,350 lb (1,065.9 kg)

OUTRIGGER SPAN - required option

crane side from centerline of chassis 90'’ (228.6 cm) 90'’ (228.6 cm) 90'’ (228.6 cm)

opposite crane side from 48'’ (121.9 cm) 48'’ (121.9 cm) 48'’ (121.9 cm)

centerline of chassis

CRANE STORAGE HEIGHT 40” (101.6 cm) 40” (101.6 cm) 40” (101.6 cm)

MOUNTING SPACE REQUIRED 20” x 21” 20” x 21” 20'’ x 21'’

crane base (50.8 cm x 53.3 cm) (50.8 cm x 53.3 cm) (50.8 cm x 53.3 cm)

OPTIMUM PUMP CAPACITY 10 U.S. gpm 10 U.S. gpm 10 U.S. gpm

(37.9 L/min) (37.9 L/min) (37.9 L/min)

SYSTEM OPERATING PRESSURE 3,000 psi (206.8 bar) 3,000 psi (206.8 bar) 3,000 psi (206.8 bar)

CENTER OF GRAVITY

horizontal from centerline of rotation 41” (104.1 cm) 41” (104.1 cm) 41” (104.1 cm)

vertical from bottom of crane base 22” (55.9 cm) 22” (55.9 cm) 22” (55.9 cm)

TIE-DOWN BOLT PATTERN 14-3/4” x 14-3/4” 14-3/4” x 14-3/4” 14-3/4” x 14-3/4”

8 bolts (37.5 cm x 37.5 cm) (37.5 cm x 37.5 cm) (37.5 cm x 37.5 cm)

ROTATIONAL TORQUE 9,000 ft-lb (1.2 tm) 9,000 ft-lb (1.2 tm) 9,000 ft-lb (1.2 tm)

5525/6025/6625:99903289: 1-320020208

PERFORMANCE CHARACTERISTICS

ROTATION: 400° (6.98 rad) 33 seconds

LOWER BOOM ELEVATION: -5° to +75° (-0.09 rad to +1.31 rad) 11 seconds (6025 Model)

12 seconds (6625 Model)

EXTENSION CYLINDERS (2): 78" & 78” (198.1 cm & 198.1 cm) 27 seconds total

PLANETARY GEAR LINE SPEED 60 feet per minute (6025 & 6625 Models)

WORM GEAR LINE SPEED (5525 Model)

First layer 25 ft/min

Second layer 27 ft/min

Third layer 30 ft/min

POWER SOURCE

Hydraulic power is provided by an integral mounted hydraulic pump and pto. Other standard power

sources may be utilized. Minimum power required is 23.5 horsepower based on 10 gpm at 3,000 psi

(38 L/min at 207 bar).

CYLINDER HOLDING VALVES

The holding sides of all cylinders are equipped with integral mounted counterbalance valves or load-

holding check valves to prevent sudden cylinder collapse in case of hose or other hydraulic component

failure.

ROTATION SYSTEM

Rotation of the crane is accomplished through a turntable gear bearing powered by a high-torque

hydraulic motor through a self-locking worm. Standard rotation is 400°.

HYDRAULIC SYSTEM

The hydraulic system is an open-centered, full pressure system with pump requiring 10 US gpm (38 L/

min) optimum oil flow at 3000 psi (207 bar). It consists of a four-section, electric remote, stack-type

control valve with a 40 ft (12.2 m) control pendant. The system includes a hydraulic oil reservoir, suction

line filter, return line filter and control valve.

EXCESSIVE LOAD LIMIT SYSTEM (ELLS)

The ELLS limits overloading of the crane. Dual pressure switches mounted on the lift cylinder sense

various overload conditions. When in an overload situation, the winch up, extension out, and boom

down functions are stopped. To relieve the situation, raise the boom, retract the extensions, or lower the

winch.

WINCH - 6025 & 6625 MODELS

The 5,500 lb capacity planetary winch is powered by a high-torque hydraulic motor. The lifting capacity

of the winch is 5,500 lb (2,495 kg) one-part line. Maximum two-part line winch capacity is 10,500 lb

(4.762 kg). The winch is equipped with 100 ft (30.5 m) of 7/16” (1.1 cm) 6x25 FW PRF RRL IWRC

XIPS wire rope. A compact, anti-two block device is included to prevent the lower block or hook

assembly from coming in contact with the boom sheave assembly. The winch meets ANSI B30.5

standards.

WINCH - 5525 MODEL

The winch is powered using a hydraulic motor driving a 27:1 worm gear arrangement with a mechanical

brake. Maximum single line lifting capacity of the winch, achieved on the second layer of wire rope, is

5500 lb (2495 kg). Maximum two-part line winch capacity is 10,400 lb (4717 kg). The winch is equipped

with 100 ft (30.5 m) of 7/16” (1.1 cm) 6 x 25 FW PRF RRL IWRC XIPS wire rope. Nylon sheaves are

located at the tip of the extension boom. An anti-two block device is included to prevent the lower block

or hook assembly from coming in contact with the boom sheave assembly. The winch meets ANSI

B30.5 standards.

5525/6025/6625:99903289: 1-420010915

GEOMETRIC CONFIGURATION

MINIMUM CHASSIS SPECIFICATIONS

Chassis Style Conventional Cab

Front Axle Rating (GAWR) 9,000 lb (4,082.3 kg)

Rear Axle Rating (GAWR) 17,000 lb (7,711.0 kg)

Wheelbase 154" (391.2 cm)

Cab-to-Axle 84" (213.4 cm)

Resistance to Bending Moment (RBM) 800,000 in-lb (9,217 kg-m)

Frame Section Modulus 16 cubic inches (262.2 cc)

Frame Yield Strength 50,000 psi (3,447.4 bar)

Gross Vehicle Rating 26,000 lbs (11793 kg)

Transmission 5-speed

In addition to these specifications, heavy duty electrical and cooling systems are required. It is recommended that

the vehicle be equipped with an engine tachometer, auxiliary brake lock, and power steering.

IMT reserves the right to change specifications or design without notice.

6'-10"

(2.08 cm)

5'-2"

(1.58 m)

3'-6"

(1.07 m)

26'-7"

(8.11 m)

20'-4"

(6.20 m)

14'

(4.27 m)

3'-4"

(1.02 m) 1'-10" (55.9 cm)

1'-4"

(40.6 cm) 12'-4"

(3.76 m) 25'-4"

(7.72 m)

24.75"

(62.9 cm)

25.5"

(64.8 cm)

ROTATIONAL CLEARANCE

3.31"

(8.4 cm)

MOUNTING HOLES AS VIEWED

FROM THE TOP OF THE CRANE

14.75"

(37.5 cm)

6.87" TYP

(17.4 cm)

7.38" TYP

(18.7 cm)

14.75"

(37.5 cm)

6.44"

(16.4 cm)

5525/6025/6625:99903289: 1-520020225

XXXX lb

XXXX kg

REACH IN FEET

CAPACITY IN POUNDS

(METERS)

(KILOGRAMS)

Weight of load handling devices

are part of the load lifted and must

be deducted from the capacity.

IOWA MOLD TOOLING CO., INC.

BOX 189, GARNER, IA 50438-0189

TEL: 641-923-3711 FAX: 641-923-2424

70396149

5525 HYDRAULIC CAPACITY CHART

CENTERLINE

25'

20'

15'

10'

26'-7"

2'-2"

06'-6"

(1.98m)

3'-7"

(1.09m)

9'-0"

(2.74m)

15∞

45∞

60∞

75∞

18'-10"

(5.74m)

12'-4"

(3.75m)

16'-2"

(4.92m)

22'-8"

(6.90m)

25'-4"

(7.72m)

(4.57m)

(0.66m)

(1.52m)

(3.04m)

(6.09m)

(7.62m)

(8.10m)

3185

(1445)

5515

(2502)

5630

(2554)

7400

(3357)

8990

(4078)

5810

(2635)

10,500

(4763)

6290

(2853)

4625

(2098)

3155

(1431)

2600

(1179)

2105

(955)

1840

(835)

6300

(2858)

7760

(3520)

3635

(1649)

4075

(1848)

4930

(2236)

2815

(1277)

3870

(1755)

3330

(1510)

2715

(1232)

2400

(1089)

4990

(2263)

3580

(1624)

2960

(1343)

2400

(1089)

2100

(953)

3990

(1810)

4460

(2023)

30∞

See reduced capacity placard for

additional information if applicable.

Values in the box denote

the use of 2 part line.

Maximum 1 part line is 5500 lb (2495 kg).

5525/6025/6625:99903289: 1-620010920

Maximum 1 part line is 5500 lb (2494 kg).

Values in the box denote

the use of 2 part line.

See reduced capacity placard for additional

information if applicable.

XXXX lb

XXXX kg

REACH IN FEET

CAPACITY IN POUNDS

/ METERS

/ KILOGRAMS

Weight of load handling devices

are part of the load lifted and must

be deducted from the capacity.

IOWA MOLDTOOLING CO., INC.

BOX 189, GARNER, IA 50438-0189

TEL: 641-923-3711 FAX: 641-923-2424

70396096

6025 HYDRAULIC CAPACITY CHART

CENTERLINE

25'

20'

15'

10'

26'-7"

2'-2"

06'-6"

(1.98m)

3'-7"

(1.09m) 9'

(2.74m)

15˚

45˚

60˚

75˚

18'-10"

(5.74m)

12'-4"

(3.75m) 16'-2"

(4.92m) 22'-8"

(6.90m) 25'-4"

(7.72m)

(4.57m)

(0.66m)

(1.52m)

(3.04m)

(6.09m)

(7.62m)

(8.10m)

3500

(1588)

5540

(2513)

6510

(2953)

8570

(3887)

9910

(4495)

6330

(2871)

10500

(4763)

6720

(3048)

5040

(2286)

3490

(1583) 2880

(1306) 2340

(1061) 2070

(939)

7220

(3275)

8410

(3815)

3980

(1805)

4460

(2023)

5380

(2440)

3090

(1402)

4240

(1923)

3650

(1656)

2990

(1356)

2650

(1202)

5000

(2268)

3830

(1737)

3260

(1479)

2660

(1207)

2350

(1066)

4260

(1982)

4870

(2208)

30˚

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