Inovance MD500-PLUS Series Istruzioni per l'installazione

‑1‑

Preface

Introduction

The MD500‑PLUS series AC drive is a general‑purpose high‑performance current

vector control AC drive designed to control and regulate the speed and torque of

three‑phase AC asynchronous motors and permanent magnet synchronous motors. It

can be used to drive textile machines, paper machines, wire drawing machines,

machine tools, packaging machines, food machines, fans, water pumps, and other

automated production equipment.

This guide describes the composition, technical specifications, components,

dimensions, options (including mounting accessories, cables, and peripheral

electrical devices), and extension cards of the MD500‑PLUS series AC drive, as well as

routine maintenance and repair and certifications and standards of the AC drive.

More Documents

Document Name Data Code Description

MD500‑PLUS Series

General‑Purpose AC

Drive Quick

Installation and

Commissioning Guide

19011581

Describes the installation, wiring, commissioning,

troubleshooting, parameters, and fault codes of

the AC drive.

MD500‑PLUS Series

General‑Purpose AC

Drive Hardware Guide

19011578

Describes the composition, technical

specifications, components, dimensions, options

(including installation accessories, cables, and

peripheral electrical components), and extension

cards of the MD500‑PLUS series AC drive, as well as

routine maintenance and repair, and certifications

and standards of the AC drive.

MD500‑PLUS Series

General‑Purpose AC

Drive Installation

Guide

19011582

Describes the installation dimensions, space

design, specific installation steps, wiring

requirements, routing requirements, and option

installation requirements of the AC drive, as well as

common EMC problem solving recommendations.

MD500‑PLUS Series

General‑Purpose AC

Drive Commissioning

Guide

19011579

Describes the tools, processes, and specific steps of

debugging and commissioning of the AC drive, as

well as troubleshooting, fault codes, and

parameters related to the AC drive.

MD500‑PLUS Series

General‑Purpose AC

Drive Software Guide

19011580

Describes the function application,

communication, fault codes, and parameters of the

AC drive.

Revision History

Date Version Description

September 2021 A00 First release

‑2‑

Preface

Document Acquisition

This guide is not delivered with the AC drive. You can obtain the PDF version of this

document using the following method:

http://en.inovance.cn/

), choose Support >Download,

perform keyword search, and download the PDF file.

TTaabbllee ooff CCoonntteennttss

Preface.............................................................................. 1

AC Drive Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Fundamental Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1 Product Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.1 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.2 Nameplate and Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2 Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.2 Components of T1 to T6 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.3 Components of T7 to T9 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.4 Components of T10 to T12 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2.5 Components of T13 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3 System Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.1 System Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.2 Electrical Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.3 Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.4 Control Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4 Dimensions Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.1 T1 to T9 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.2 T10 to T12 Models (Without AC Output Reactor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4.3 T10 to T12 Models (with AC Output Reactor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4.4 T13 Models (Without Auxiliary Power Distribution Cabinet) . . . . . . . . . . . . . . . . . . . . . . 38

4.5 T13 Models (with Auxiliary Power Distribution Cabinet) . . . . . . . . . . . . . . . . . . . . . . . . . 40

5 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5.1 List of Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5.2 Mounting Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.2.1 Through‑Hole Mounting Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.2.2 Bottom Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

5.2.3 Guide Rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

5.2.4 Conduit Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

5.3 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

5.3.1 Main Circuit Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

5.3.2 Selection of Control Circuit Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

5.4 Peripheral Electrical Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

5.4.1 Fuse, Contactor, and Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Table of Contents

‑4‑

5.4.2 AC Input Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

5.4.3 EMC Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

5.4.4 Simple Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

5.4.5 Braking Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

5.4.6 AFE Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

5.4.7 Output Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

5.4.8 Magnetic Ring and Ferrite Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

5.5 Operating Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

6 Extension Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

6.1 List of Extension Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

6.2 Installing Extension Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

7.1 Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

7.2 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

8 Routine Maintenance and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

8.1 Routine Inspection Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

8.1.1 Daily Inspection Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

8.1.2 List of Periodic Inspection Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

8.2 Main Circuit Insulation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

8.3 Replacing Quick‑Wear Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

8.3.1 Service Life of Quick‑Wear Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

8.3.2 Replacing the Cooling Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

8.3.3 Replacing theElectrolytic Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

8.3.4 Refilling and Replacing the Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

8.3.5 Placing the Drain Hose of Waterproof Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

8.3.6 Replacing the Dust Filter Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

8.4 Storage and Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

9 Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

9.1 Compliance List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

9.2 CE Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

9.2.1 Introduction to CE Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

9.2.2 Conditions for Compliance with the EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . 168

9.2.3 Conditions for Compliance with the LVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

9.3 UL/cUL Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Table of Contents

‑5‑

AC Drive Models

The following table lists the relationship between the AC drive model and structure.

Table –1 Relationship between the AC drive model and structure

Structure AC Drive Model (Three‑phase

380 V to 480 V)

AC Drive Model (Three‑phase

200 V to 240 V)

AC Drive Model (Single‑

phase 200 V to 240 V)

MD500T0.4G/0.7PB‑PLUS

MD500T0.7G/1.1PB‑PLUS

MD500T1.1G/1.5PB‑PLUS

MD500T1.5G/2.2PB‑PLUS

MD500T2.2G/3.0PB‑PLUS

MD500T3.0G/3.7PB‑PLUS

MD500‑2T0.4G/0.7PB‑PLUS

MD500‑2T0.7G/1.1PB‑PLUS

MD500‑2T1.1G/1.5PB‑PLUS

MD500‑2T1.5G/2.2PB‑PLUS

‑

T2 MD500T3.7G/5.5PB‑PLUS

MD500T5.5G/7.5PB‑PLUS

MD500‑2T2.2G/3.7PB‑PLUS

MD500‑2T3.7G/5.5PB‑PLUS

MD500‑2S0.4GB‑PLUS

MD500‑2S0.7GB‑PLUS

MD500‑2S1.5GB‑PLUS

MD500‑2S2.2GB‑PLUS

T3 MD500T7.5G/11PB‑PLUS

MD500T11G/15PB‑PLUS MD500‑2T5.5G/7.5PB‑PLUS ‑

T4 MD500T15G/18.5PB‑PLUS MD500‑2T7.5G/11PB‑PLUS ‑

T5 (without DC reactor) MD500T18.5G/22P(B)‑PLUS

MD500T22G/30P(B)‑PLUS MD500‑2T11G/15P(B)‑PLUS ‑

T5 (with DC reactor) MD500T18.5G/22P(B)‑T‑PLUS

MD500T22G/30P(B)‑T‑PLUS ‑ ‑

T6 MD500T30G/37P(B)‑PLUS

MD500T37G/45P(B)‑PLUS

MD500‑2T15G/18.5P(B)‑PLUS

MD500‑2T18.5G/22P(B)‑PLUS ‑

T7 MD500T45G/55P(B)‑PLUS

MD500T55G/75P(B)‑PLUS

MD500‑2T22G/30P(B)‑PLUS

MD500‑2T30G/37P(B)‑PLUS ‑

MD500T75G/90P(B)‑PLUS

MD500T90G/110P‑PLUS

MD500T110G/132P‑PLUS

MD500‑2T37G/45P(B)‑PLUS

MD500‑2T45G/55P‑PLUS

MD500‑2T55G/75P‑PLUS

‑

T9 MD500T132G/160P‑PLUS

MD500T160G/200P‑PLUS MD500‑2T75G/90P‑PLUS ‑

T10 (without AC output

reactor)

MD500T200G/250P‑PLUS

MD500T220G/280P‑PLUS

MD500‑2T90G/110P‑PLUS

MD500‑2T110G/132P‑PLUS ‑

T10 (with AC output reactor) MD500T200G/250P‑L‑PLUS

MD500T220G/280P‑L‑PLUS ‑ ‑

T11 (without AC output

reactor)

MD500T250G/315P‑PLUS

MD500T280G/355P‑PLUS MD500‑2T132G/160P‑PLUS ‑

T11 (with AC output reactor) MD500T250G/315P‑L‑PLUS

MD500T280G/355P‑L‑PLUS ‑ ‑

T12 (without AC output

reactor)

MD500T315G/400P‑PLUS

MD500T355G/450P‑PLUS

MD500T400G/500P‑PLUS

MD500‑2T160G/200P‑PLUS

MD500‑2T200G/220P‑PLUS ‑

T12 (with AC output reactor)

MD500T315G/400P‑L‑PLUS

MD500T355G/450P‑L‑PLUS

MD500T400G/500P‑L‑PLUS

‑ ‑

‑6‑

AC Drive Models

Structure AC Drive Model (Three‑phase

380 V to 480 V)

AC Drive Model (Three‑phase

200 V to 240 V)

AC Drive Model (Single‑

phase 200 V to 240 V)

T13 (without auxiliary

power distribution cabinet)

MD500T500G/630P‑PLUS

MD500T560G/710P‑PLUS

MD500T630G/800P‑PLUS

‑ ‑

T13 (with auxiliary power

distribution cabinet)

MD500T500G/630P‑A‑PLUS

MD500T560G/710P‑A‑PLUS

MD500T630G/800P‑A‑PLUS

‑ ‑

‑7‑

Fundamental Safety Instructions

Safety Precautions

1. This chapter presents essential safety instructions for a proper use of the

equipment. Before operating the equipment, read through the guide and

comprehend all the safety instructions. Failure to comply with the safety

instructions may result in death, severe personal injuries, or equipment damage.

2. "CAUTION", "WARNING", and "DANGER" items in the guide only indicate some of

the precautions that need to be followed; they just supplement the safety

precautions.

3. Use this equipment according to the designated environment requirements.

Damage caused by improper use is not covered by warranty.

4. Inovance shall take no responsibility for any personal injuries or property damage

caused by improper use.

Safety Levels and Definitions

Indicates that failure to comply with the notice will result in death

or severe personal injuries.

Indicates that failure to comply with the notice may result in death

or severe personal injuries.

Indicates that failure to comply with the notice may result in minor

or moderate personal injuries or equipment damage.

General Safety Instructions

●Drawings in the guide are sometimes shown without covers or protective guards.

Remember to install the covers or protective guards as specified first, and then

perform operations in accordance with the instructions.

●The drawings in the guide are shown for illustration only and may be different

from the product you purchased.

Unpacking

●Do not install the equipment if you find damage, rust, or signs of use on the equipment

or accessories upon unpacking.

●Do not install the equipment if you find water seepage or missing or damaged

components upon unpacking.

●Do not install the equipment if you find the packing list does not conform to the

equipment you received.

‑8‑

Fundamental Safety Instructions

●Check whether the packing is intact and whether there is damage, water seepage,

dampness, and deformation before unpacking.

●Unpack the package by following the unpacking sequence. Do not strike the package

violently.

●Check whether there is damage, rust, or injuries on the surface of the equipment and

equipment accessories before unpacking.

●Check whether the package contents are consistent with the packing list before

unpacking.

Storage and Transportation

●Large‑scale or heavy equipment must be transported by qualified professionals using

specialized hoisting equipment. Failure to comply may result in personal injuries or

equipment damage.

●Before hoisting the equipment, ensure the equipment components such as the front

cover and terminal blocks are secured firmly with screws. Loosely‑connected

components may fall off and result in personal injuries or equipment damage.

●Never stand or stay below the equipment when the equipment is being hoisted by the

hoisting equipment.

●When hoisting the equipment with a steel rope, ensure the equipment is hoisted at a

constant speed without suffering from vibration or shock. Do not turn the equipment

over or let the equipment stay hanging in the air. Failure to comply may result in

personal injuries or equipment damage.

●Handle the equipment with care during transportation and mind your steps to prevent

personal injuries or equipment damage.

●When carrying the equipment with bare hands, hold the equipment casing firmly with

care to prevent parts from falling. Failure to comply may result in personal injuries.

●Store and transport the equipment based on the storage and transportation

requirements. Failure to comply will result in equipment damage.

●Avoid storing or transporting the equipment in environments with water splash, rain,

direct sunlight, strong electric field, strong magnetic field, and strong vibration.

●Avoid storing the equipment for more than three months. Long‑term storage requires

stricter protection and necessary inspections.

●Pack the equipment strictly before transportation. Use a sealed box for long‑distance

transportation.

●Never transport the equipment with other equipment or materials that may harm or

have negative impacts on this equipment.

Installation

●The equipment must be operated only by professionals with electrical knowledge.

‑9‑

Fundamental Safety Instructions

●Read through the guide and safety instructions before installation.

●Do not install this equipment in places with strong electric or magnetic fields.

●Before installation, check that the mechanical strength of the installation site can bear

the weight of the equipment. Failure to comply will result in mechanical hazards.

●Do not wear loose clothes or accessories during installation. Failure to comply may

result in an electric shock.

●When installing the equipment in a closed environment (such as a cabinet or casing),

use a cooling device (such as a fan or air conditioner) to cool the environment down to

the required temperature. Failure to comply may result in equipment over‑temperature

or a fire.

●Do not retrofit the equipment.

●Do not fiddle with the bolts used to fix equipment components or the bolts marked in

red.

●When the equipment is installed in a cabinet or final assembly, a fireproof enclosure

providing both electrical and mechanical protections must be provided. The IP rating

must meet IEC standards and local laws and regulations.

●Before installing devices with strong electromagnetic interference, such as a

transformer, install a shielding device for the equipment to prevent malfunction.

●Install the equipment onto an incombustible object such as a metal. Keep the

equipment away from combustible objects. Failure to comply will result in a fire.

●Cover the top of the equipment with a piece of cloth or paper during installation. This is

to prevent unwanted objects such as metal chippings, oil, and water from falling into the

equipment and causing faults. After installation, remove the cloth or paper on the top of

the equipment to prevent over‑temperature caused by poor ventilation due to blocked

ventilation holes.

●Resonance may occur when the equipment operating at a constant speed executes

variable speed operations. In this case, install the vibration‑proof rubber under the

motor frame or use the vibration suppression function to reduce resonance.

Wiring

●Equipment installation, wiring, maintenance, inspection, or parts replacement must be

performed only by professionals.

●Before wiring, cut off all the power supplies of the equipment, and wait for at least the

time designated on the equipment warning label before further operations because

residual voltage still exists after power‑off. After waiting for the designated time,

measure the DC voltage in the main circuit to ensure the DC voltage is within the safe

voltage range. Failure to comply will result in an electric shock.

●Do not perform wiring, remove the equipment cover, or touch the circuit board with

power ON. Failure to comply will result in an electric shock.

●Check that the equipment is grounded properly. Failure to comply will result in an

electric shock.

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