InSinkErator WASTEXPRESS 14481 Manuale utente

Part No. 14481 - May 2006www.insinkerator.com

Please be certain that the person who installs or uses this appliance carefully

reads and understands the Safety Instructions contained in this manual.

The Danger signal indicates an immediately hazardous situation which,

if not avoided, will result in death or serious injury.

The Warning signal alerts you to potential hazards or unsafe practices which,

if not avoided, could result in severe personal injury or death.

The Caution signal alerts you to hazards of unsafe practices which, if not avoided,

may result in minor personal injury or property damage.

Warranty......................................................................................................... 4

Introduction/Typical Installation

Introduction..................................................................................... 4

Typical Installation........................................................................... 4

Waste Xpress Features................................................................................. 5

WX-101A Control Features/Mounting Control Center

Introduction..................................................................................... 6

Typical Installation........................................................................... 6

Installing Disposer......................................................................................... 7

InSinkErator Mounting Assemblies

Standard Mounting ......................................................................... 8

Special Mounting ............................................................................ 8

Installing Waste Xpress

Waste Xpress Diagrams.................................................................. 9

Installing Waste Xpress................................................................. 10

Electrical Connections .................................................................. 10

Plumbing Connections

Waste Inlet Line............................................................................. 11

Reverse Auger Screen................................................................... 11

Change Waste Inlet....................................................................... 11

Waste Outlet Line.......................................................................... 12

Plumbing Connections.................................................................. 12

Water Supply Connection ............................................................. 12

Routing Water Flow....................................................................... 12

Electrical Connections................................................................................ 13

Operating Instructions

Pre-Operating................................................................................ 14

Operating Instruction .................................................................... 15

Operating Waste Xpress System .................................................. 16

Operational Tips............................................................................ 16

Cleaning Instruction.................................................................................... 17

Troubleshooting

System Troubleshooting................................................................ 18

Disposer Troubleshooting ............................................................. 20

Waste Xpress Troubleshooting...................................................... 21

Wiring Diagrams

Model No. WX-101A-1 (120V, 1 phase)......................................... 22

Model No. WX-101A-2 (208/230V, 1 phase) ................................. 24

Model No. WX-101A-3 (208/230V, 3 phase) ................................. 26

Model No. WX-101A-4 (380/460V, 3 phase) ................................. 28

Motor Wiring Diagrams............................................................................... 30

Table of Contents

Introduction/Typical Installation

INTRODUCTION

The InSinkErator®Waste Xpress®is a Foodservice

kitchen waste reduction system that utilizes a standard

Foodservice disposer in line with the Waste Xpress

dewatering system. The kitchen waste is ground

through the disposer then transferred to the Waste

Xpress where it is compressed. After the waste is

compressed, the liquids are sent down the drain line

and the solid waste exiting the Waste Xpress is 85%

less in volume (see Figure 1 for typical installation).

Important – These installation instructions are for

the beneﬁt of the installing contractor. InSinkErator

and/or InSinkErator Factory Authorized Service

Centers do not make original installations. For technical

information not covered in these instructions,

contact the supplier, an InSinkErator Field Sales

Representative, or InSinkErator Foodservice Sales

and Service at 1-800-845-8345.

TYPICAL INSTALLATION

A typical Waste Xpress installation incorporates the

following connections (see Figure 1):

• Waste Xpress

• Disposer

• Control Center

• Syphon breaker

• Solenoid valves (2)

• Water shut off valve

• Bowl or trough

• Flow control valve

• Cold water (sink or trough)

• Hot water (Waste Xpress)

Figure 1. Typical Installation

WASTE XPRESS SYSTEM LIMITED WARRANTY

The InSinkErator®Waste Xpress®

, disposer and control centers are warranted against defects in material and

workmanship for one year from the date of installation. The warranty includes parts and labor, provided an

InSinkErator Factory Authorized Service Center performs the service. This warranty does not apply if the failure

is due to: faulty or improper electrical installation, faulty or improper plumbing installation, product abuse or

misuse, accidental damage, clogged drain lines, improperly sized unit (as speciﬁed by InSinkErator).

Warranty

Sink Bowl

Syphon

Breaker

Cold Water

Solenoid Hot Water

Solenoid

Waste

Xpress

Shut Off

Valve

Flow Control

Valve

WX-101A

Controller

Disposer

FEATURES

COMPACT SIZE

The Waste Xpress®is designed to ﬁt under a 34" high

commercial kitchen table.

WASTE REDUCTION

Reduces volume by 85%.

SAFETY INTERLOCK

The Waste Xpress is equipped with safety interlock

on the discharge chute (see Figure 2). This interlock

prevents the system (disposer & Waste Xpress) from

operating unless the discharge chute is properly seated.

DRAIN CONNECTIONS

• Water outlet should be routed directly to a ﬂoor drain

(and as close to the Waste Xpress as possible).

• The 2" NPT waste inlet connection can be mounted

on either side.

• The 2" NPT water outlet connection can be mounted

on either side.

• For trough or high water ﬂow applications, connect

both Water Outlet connections for optimum

cabinet drainage.

• All drain lines must be a minimum 2" NPT in diameter.

PROPERTY DAMAGE

Plastic wrap, cans, silverware, rubber, glass and

crockery cannot be processed.

Figure 2.

Figure 3. Waste Xpress Dimensions

CONSTRUCTION

Stainless steel construction (for physical size see

Figure 3).

WASTE MIX

The Waste Xpress can process non-food waste such

as paper, light and rigid plastic or food wrappings when

mixed with a minimum of 50% food waste.

Waste Xpress Features

Waste Inlet

(either side) Waste Outlet

(either side)

Terminal

Connection

Safety Interlock

2" NPT Outlet

(Either Side)

Leveling Foot

Adjustment Range 2 3/4"

12 1/8"

9 3/8"

2" NPT Inlet

(Either Side)

21 3/4"

19" 14 1/2"

11 3/4"

8 1/8"

5 3/8"

Electrical Connection Cover

9 1/8"

6 3/8"

21 1/8"

18 3/8"

26 7/8"

24 1/8"

33 1/2"

30 3/4"

1/2" Electrical Inlet

1/2" Hot Water Inlet

27 3/8"

1 5/8"

15" 8 5/8" 18 1/4"

7 7/8"

The WX-101A Control Center is UL®approved for use

with InSinkErator Waste Xpress food waste reduction

systems. The control center operates the disposer and

Waste Xpress. Its main functions are:

• To start and stop the disposer/Waste Xpress system.

• To reverse the direction of the disposer motor

automatically upon restart.

• To start the water ﬂow to the disposer.

• To allow water ﬂow for several minutes to ﬂush the

drain line after the disposer is turned off.

Model Part No. Voltage Phase

WX-101A-1 14479 120V 1

WX-101A-2 14479A 208/230V 1

WX-101A-3 14479B 208/230V 3

WX-101A-4 14479C 380/460V 3

FEATURES

SINGLE BUTTON OPERATION

Disposer and Waste Xpress are controlled by simple

ON/OFF button operation.

AUTOMATIC REVERSE

The disposer motor will reverse its direction of

rotation automatically upon restart. To avoid motor

damage, a delay feature prevents reversing until

the post ﬂush is complete.

WATER SHUTOFF DELAY (POST FLUSH)

After the motor is turned off, the water continues to

ﬂow for up to 10 minutes. The length of this post ﬂush

is controlled by the water shutoff delay timer. The post

ﬂush helps ensure that ground food waste is ﬂushed

out of the drain line.

AUTOMATIC TIMED DISPOSER SHUTOFF

This water saving feature allows the system to run for

10 minutes before it automatically shuts off and must

be manually restarted.

LINE DISCONNECT SWITCH

The switch on the front panel of the control center

disconnects the line voltage. It interlocks with the front

cover so that the cover cannot be opened unless the

switch is in the off position.

LOW VOLTAGE CONTROL

Control operates on a 24 V solid state control circuit.

ENCLOSURE

Stainless steel NEMA 4 construction.

WX TIMER HOT WATER SPRAY ADJUSTABLE

Factory set for 2 minutes off 10 second on controls hot

water spray for cleaning of screen.

Table 1. Electrical Speciﬁcations

WX-101A Control Features/Mounting Control Center

MOUNTING THE CONTROL CENTER

Use the ﬂanges at the back of the control center

enclosure and only mount panel in the upright vertical

position (door hinge is on the left). See Figure 4.

Locate control center within sight of disposer per

local codes.

If box is mounted to the sink table, recess the box so

that the buttons do not extend beyond the table’s edge

(see Figure 4).

15 1/8" 14"

15 3/4"

9 7/8"

8 1/4" 5 1/4"

6 3/4"

5 5/16"

Figure 4. Control Center Dimensions

ELECTRICAL SHOCK

• Ensure that Waste Xpress voltage and phase match

that of the electrical supply, control center &

disposer. Check nameplate for speciﬁcation.

• Electrical connections should be made by a

qualiﬁed electrician and should comply with all

local codes.

• Turn off electrical supply to Waste Xpress,

control center & disposer before attempting to

work on it. Test with a volt meter or circuit tester

to ensure that power is off.

• Do not operate unit with panels removed.

• All components (disposer, WX, control center

and solenoids) must be carefully and permanently

grounded.

• A properly fused disconnect must be installed at

Waste Xpress, control center & disposer electrical

supply source.

• Use only NEMA 4 watertight electrical connectors

when connecting to junction box.

PERSONAL INJURY

• For safe operation, The minimum required distance

from the table top or trough to the mounting ﬂange

is 6 inches for standard body disposers

(as speciﬁed by UL). See Figure 5.

• Moving shredder parts may cause serious injury if

a hopper or cone is not properly installed.

DISPOSER MOUNTING

The disposer can be mounted to the sink or trough

using a standard InSinkErator mount or an

InSinkErator mounting adaptor.

NOTE: The InSinkErator #5 Sink Flange can not be

used with the Waste Xpress system.

NOTE: InSinkErator must approve attachment to a

non-InSinkErator sink.

PROPERTY DAMAGE

To avoid excess vibration, InSinkErator

recommends a minimum countertop thickness

of 16 gage stainless steel.

Figure 5.

CLEAN THE DRAIN LINE

With a drain line auger, clear away all hardened waste

material in the horizontal drainpipe running from the

drain trap to the main waste line.

Installing Disposer

6 inch min.

STANDARD MOUNTING ASSEMBLY

1. Place mounting ﬂange (1) over the existing collar

adaptor connection lip or sink bowl ﬂange (this may

require some force).

2. Push the mounting ﬂange up out of the way and ﬁt

the groove in the mounting gasket (2) onto the

connection lip. Make sure the gasket is fully seated

on the ﬂange.

3. Push the mounting ﬂange down over the mounting

gasket, ﬁtting the threaded mounting ﬂange fasteners

into the recesses in the top of the mounting gasket.

4. From the bottom, insert two screws through opposite

sides of the ﬂat gasket (3) and mounting ﬂange, into

the threaded fasteners in the existing ﬂange. The

ﬂat gasket is used only in the #6 mounting assembly.

The screws should protrude about 1/4 inch below the

mounting gasket.

5. Position the disposer beneath the mounting gasket

and raise it to engage the two protruding screws in

the disposer body ﬂange keyhole slots. Secure the

remaining screws and position the disposer correctly

for the plumbing connections. If disposer legs are

included, adjust the legs to support the disposer.

SPECIAL INSINKERATOR MOUNTING ASSEMBLIES

When installing an InSinkErator Foodservice disposer to a non-InSinkErator sink bowl, a special mounting adaptor

kit is required. The special mountings are described in the Mounting Adaptor Selection Guide (for more information,

call 1-800-845-8345 or go to www.insinkerator.com). Figures 8-10 show examples of non-InSinkErator style sinks.

(Mounting instructions are included in each special mounting adaptor kit.)

#6 Collar Adaptor

(1) Mounting Flange

(2) Mounting Gasket

(3) Flat Gasket

Disposer Body Flange

1/4” Screw

#7 Collar Adaptor

(1) Mounting Flange

(2) Mounting Gasket

1/4” Screw

Disposer Body Flange

Figure 6. #6 Mounting Assembly Figure 7. #7 or Sink Bowl Mounting Assembly

Figure 8. Outward Flange Figure 9. Inward Flange Figure 10. Straight Flange

InSinkErator Mounting Assemblies

Figure 12. Typical Installation Diagram

Installing the Waste Xpress

Sink Bowl

Syphon

Breaker

Cold Water

Solenoid Hot Water

Solenoid

Waste

Xpress

Shut Off

Valve

Flow Control

Valve

WX-101A

Controller

Disposer

Figure 11. Top View

ELECTRICAL SHOCK

• Ensure that Waste Xpress voltage and phase match

that of the electrical supply, control center &

disposer. Check nameplate for speciﬁcation.

• Electrical connections should be made by a

qualiﬁed electrician and should comply with all

local codes.

• Turn off electrical supply to Waste Xpress,

control center & disposer before attempting to

work on it. Test with a volt meter or circuit tester

to ensure that power is off.

• Do not operate unit with panels removed.

• All components (disposer, WX, control center

and solenoids) must be carefully and permanently

grounded.

• A properly fused disconnect must be installed at

Waste Xpress, control center & disposer electrical

supply source.

• Use only NEMA 4 watertight electrical connectors

when connecting to junction box.

WASTE XPRESS LOCATION

NOTE: Prior to installing the Waste Xpress the

disposer and control center should be installed as

speciﬁed within this manual.

• Position Waste Xpress within 10 feet of the disposer

outlet ﬂange. A maximum of four (4) 90º elbows can

be used between the disposer and Waste Xpress

(prefer 45º elbow).

• Level Waste Xpress by turning the legs in or out

with a wrench. Place a level on top of the unit.

ELECTRICAL CONNECTIONS

The Waste Xpress system requires power only to the

control center. The control center powers the disposer

and Waste Xpress.

1. Remove retaining screw and disposer

electrical cover.

2. Open control center cover by loosening locking

clamps securing it.

3. Remove terminal cover from Waste Xpress

(see Figure 13).

4. Connect incoming power line to electrical door

disconnect switch in WX-101A.

5. Connect disposer motor leads to terminal

block locations.

6. Connect cold water solenoid to appropriate

terminals 4 and 13. Connect hot water solenoid to

terminal 18 and 7.

7. Connect wire bundle between WX-101A and

Waste Xpress unit as detailed in wiring diagram.

Door interlock connections are #3 and #95. Replace

terminal cover.

8. Wire per local electrical codes and install

using NEMA 4 watertight electrical connectors

(not supplied).

9. Install disposer terminal box cover and secure with

retaining screw.

10. Secure WX-101A cover with locking clamps.

ELECTRICAL SHOCK

Do not pinch or damage the electrical wires when

installing the terminal box.

Terminal WX-101A

Terminal Voltage

WX Auger Motor

1 Phase T1, T2 To T1, T2 Line

WX Auger Motor

3 Phase T1, T2, T3 To T1, T2, T3 Line

WX Magnetic

Interlock 3, 95 To 3, 95 24V

Cold Water Solenoid

(Disposer) 4, 13 24V

Hot Water Solenoid

(WX Spray) 7, 18 24V

Disposer To See Diagrams Line

Installing the Waste Xpress

Terminal

Cover

Captive

Fasteners

Waste Inlet

Waste Outlet

Auger

Screen

Figure 13.

Figure 14. Cover Removed

WASTE INLET LINE

Connect the disposer outlet ﬂange as close as

possible and with as few as possible 90° elbows to

the Waste Xpress inlet.

NOTE: The maximum allowable distance between the

disposer outlet ﬂange and the Waste Xpress inlet is

10 feet with a maximum of four (4) 90° elbows.

1. Connect the disposer outlet to the Waste Xpress

inlet using 2" NPT plumbing. 3 HP will require 3"

outlet adapter. The run between the disposer and

Waste Xpress should have 1/4" slope per foot and

must comply with all local codes.

NOTE: All horizontal runs should be as short as

possible (not to exceed 10 ft.), with an approximate

fall of 1/4" per foot.

TO REVERSE AUGER SCREEN:

A. Holding both handles remove discharge chute

of the Waste Xpress by tilting it upward

(see Figure 13).

B. Remove auger-bearing bracket by sliding the two

captive fasteners inward and then pull

bracket upward (see Figure 14).

C. Lift auger and screen up and then out

(see Figure 14).

D. Remove auger from screen by lifting up

(see Figure 15).

E. Remove four nuts and washers holding the top

portion of the auger screen to the bottom portion

(see Figure 16).

F. Rotate bottom portion of the auger screen 180°

and secure to top portion with four nuts and

washers (see Figure 17).

TO CHANGE WASTE INLET SIDE ON

WASTE XPRESS:

A. Remove four screws holding inlet ﬁtting and gasket

in position (see Figure 18).

B. Remove four screws holding the cap and gasket in

position (see Figure 18).

C. Install gaskets, cap and inlet ﬁtting on reverse side

and secure with appropriate screws.

Figure 15.

Figure 16.

Figure 17.

Plumbing Connections

Nuts &

Washer (4)

Auger

Screen

Inlet

Figure 18.

Waste

Outlet Waste

Inlet

PROPERTY DAMAGE

Water connections must comply with all local

plumbing codes.

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