Intercomp CS200 Manuale utente

Page 1 of 18

CS200

User Manual

Manual #: 700182-J

CS200 User Manual

Rev J, April 2018

Table of Contents

DECLARATION OF CONFORMITY.............................................................................................................3

INTRODUCTION...........................................................................................................................................4

SPECIFICATIONS ........................................................................................................................................4

CONTROLS.................................................................................................................................................4

ELECTRICAL...............................................................................................................................................4

PERFORMANCE .......................................................................................................................................... 4

ENVIRONMENTAL........................................................................................................................................4

PHYSICAL .................................................................................................................................................. 4

OPERATIONS............................................................................................................................................... 5

OPERATING PRACTICES.............................................................................................................................. 5

CONTROLS.................................................................................................................................................6

OPTIONS MENU..........................................................................................................................................7

Peak Hold Mode...................................................................................................................................7

Print ...................................................................................................................................................... 7

Average Rate........................................................................................................................................8

Auto-Off ................................................................................................................................................8

Print Mode Select (Serial output)..........................................................................................................8

Baud Rate.............................................................................................................................................8

MAINTENANCE............................................................................................................................................ 9

PERIODIC INSPECTION................................................................................................................................ 9

Service Categories ............................................................................................................................... 9

Inspection Requirements...................................................................................................................... 9

Removal From Service Criteria ..........................................................................................................10

CALIBRATION............................................................................................................................................ 12

CALIBRATION VERIFICATION...................................................................................................................... 12

CALIBRATION INTRODUCTION....................................................................................................................13

Overview.............................................................................................................................................13

Enabling Calibration............................................................................................................................ 13

Calibration Menu.................................................................................................................................13

CALIBRATION PROCEDURE .......................................................................................................................14

TROUBLESHOOTING................................................................................................................................ 17

ERROR MESSAGES ..................................................................................................................................17

CHANGING THE BATTERY.......................................................................................................................... 17

HOW TO CONTACT INTERCOMP............................................................................................................ 18

This document is the property of Intercomp Co. and

contains information that is confidential and protected

under federal and/or state trade secret, unfair competition

and copyright law. Any reproduction, use or disclosure

without written permission from Intercomp Co. is prohibited.

CS200 User Manual

Rev J, April 2018

Declaration of Conformity



We, Intercomp Company

3839 County Road 116

Medina, Minnesota 55340 USA

Declare under sole responsibility that the CS200 to which this declaration relates meets the essential

health and safety requirements and is in conformity with the relevant EC Directives listed below using the

relevant section of the following standards and other normative documents.

2001/95/EC - on general product safety

Directive 2014/30/EU of the European Parliament and of the Council of 26 February 2014 on the

harmonization of the laws of the Member States relating to electromagnetic compatibility (recast) Text with

EEA relevance AKA Electromagnetic Compatibility (EMC) Directive

2012/19/EU - on waste electrical and electronic equipment (WEEE) (Directive 20/96/EC Recast)

2013/56/EU amending Directive 2006/66/EC on batteries and accumulators

EN 55011:2016 - Industrial, scientific and medical equipment. Radio-frequency disturbance

characteristics. Limits and methods of measurement

EN 61000-6-1:2007 - Generic standards, Residential, commercial and light industry environment

EN 61000-6-2:2005 - Immunity for industrial environments

EN 61000-6-3:2007 - Emission standard for residential, commercial and light-industrial environments

2006/42/EC - on machinery, and amending Directive 95/16/EC (recast)

EN 45501:2015 - Metrological aspects of non-automatic weighing instruments

This product complies with all safety-relevant provision referring to protection against electrical hazards

and other hazards, such as mechanical hazards, fire hazards, noise and vibration. The safety issues of

this measurement equipment have been evaluated under the self-certification provisions of the relevant

directives.

The related technical construction files are held for inspection in the U.K. at Intercomp Europe Limited.

The CE mark, Red M and WEEE marks must be affixed as required in the directives.

Mark Browne / Quality Manager

June 3, 2014

CS200 User Manual

Rev J, April 2018

Introduction

This manual contains specifications and operation instructions for the Intercomp model

CS200 Crane Scale.

Specifications

Controls

General

Zero, Backlight, On/Off

Display

4 digit LCD

Electrical

Batteries

1 (9-volt) size disposable alkaline or rechargeable Nickel-

Cadmium cell

Resolution

24 bit A/D delivers over 16,000,000 internal counts

Auto-Zero

Automatically zeros off errors of zero-load

Battery Life

50 hours with an alkaline battery

15 hours with backlight on

Low Battery Indicator

Flashes ‘.’ when battery is running low; Automatically

turns off when battery power is low enough to affect reliability

Performance

Accuracy

±0.1% of applied load or ± 1 display graduation, whichever is greater

Environmental

Humidity

10 to 95% Non-Condensing.

Temperature

Operating: -10 C to +50 C. / +15 F to +122 F

Storage: -40 C to +75 C. / -40 F to +170 F

Physical

Dimensions

Height: 3.3 in (6.2 in with hooks) / 8.4cm (15.7cm with hooks)

Width: 4.4in / 11.2cm

Depth: 2.5in / 6.4cm

Weight: 1.1 lbs / 0.5 kg to 1.5 lbs / 0.7 kg depending on capacity

CS200 User Manual

Rev J, April 2018

Operations

Operating Practices

Warning: The crane scale will be operated by qualified designated persons, trainees

under the direct supervision of designated persons, maintenance and test personnel

when in performance of their assigned duties, or lifting device inspectors.

Warning: Do not exceed the rated load limit of the crane scale.

Warning: The crane scale shall be applied to the load in accordance with the

instruction manual.

Warning: Prior to lifting the operator shall make sure that all ropes or chains are not

kinked and if multiple lines are used they are not twisted around each other.

Warning: Ensure that the load is correctly distributed for crane scale use.

Warning: Ensure the temperature of the load does not exceed the maximum

temperature limits of the crane scale.

Warning: Ensure crane scale movement is minimized when positioning it over the load.

Warning: Avoid any sudden acceleration of deceleration when moving the load.

Warning: Do not allow the crane scale or the lifter to come into contact with any

obstruction when moving the load.

Warning: Do not operate crane scale if parts are damaged, malfunctioning or missing.

Warning: Do not lift people with the crane scale.

Warning: Do not lift suspended loads over people.

Warning: Do not use the crane scale to pull side loads or to slide loads unless

specifically authorized by a qualified person.

Warning: Do not leave suspended loads unattended.

Warning: Do not remove or obscure warning labels.

Warning: Do not operate the crane scale without having read and understood the

operating manual.

Warning: Stay clear of suspended loads.

Warning: Do not lift loads higher than necessary.

Warning: Do not make alterations or modifications to the crane scale.

Warning: Ensure all portions of the human body are kept clear of all device involved

with the rigging during the lift.

CS200 User Manual

Rev J, April 2018

Controls

On/Off

Press the On/Off key to turn the CS200 on. The unit will conduct a self-test. When the

self-test has been successfully completed, the system will begin weighing. Press the

On/Off key to turn the unit off.

NOTE:

The scale will briefly display the firmware version when shutting down.

ZERO

The ZERO key is used to zero the scale. When the ZERO key is pressed with weight on

the pad, that weight becomes the zero condition for the scale. When the weight is

removed, a negative weight will be displayed until the system is zeroed again.

NOTE:

If the negative number is too large to fit on the display, the scale will display

“” until you press ZERO.

The scale contains a feature called Auto Zero Tracking (AZT), which corrects for slight

zero changes during normal operation. If small weights are added slowly, the CS200

will zero them off.

Backlight

Press the Backlight key to toggle the backlight on and off.

Units Switching (lb and kg)

The CS200 will toggle between unit of measure (lb or kg).To switch units

simultaneously press and hold the ZERO and backlight keys. Press and hold the keys

until the unit displays one of the following"

1) "", if the display has been switched kgs.

2) "", if the display has been changed to lbs.

CS200 User Manual

Rev J, April 2018

Options Menu

The Options Menu allows provides access to the following functions: Peak Mode, Print,

Average Rate, Auto-Off, Serial Output and Baud rate. To access the Options menu,

simultaneously press the ZERO and backlight keys. The screen will display "".

Press the ZERO or backlight keys to scroll through the menu options. To select a

specific function, simultaneously press the ZERO and backlight keys. Enter the required

Step number.

Access Step Number

Press the backlight key to increment the value of the blinking digit. To move the place

of the blinking digit, press the ZERO key. When the desired number is displayed,

simultaneously press the ZERO and backlight keys and release.

Step

Function

Note

Default



Peak Mode

Toggles peak and normal mode





Prints one line



.

Filter Size

1, is off. 4 is one second. The max

setting is 120.



.

Auto Off

000 = off, 1 to 240 minutes



.

Print Mode

 = demand print,

 = Continuous.





Printer Baud Rate

1200, 2400, 4800, 9600, 19.2k, 38.4k,

57.6k or 115k



Peak Hold Mode

When in Peak Hold Mode, the unit will display only the largest force applied to the scale

until the ZERO key is pressed. To enable the Peak Hold feature, access the Options

menu. The screen will display "", simultaneously press the ZERO and backlight

keys and release. The unit will return to Measurement mode and will display the peak

force. To return back to Normal Measurement mode, repeat the above procedure.

When initially powered up, the unit will always be in Normal Operating mode.

The Print feature is only applicable if the CS200 has the optional Serial Output feature.

To enable the Print feature, access the Options menu. Press the ZERO key until the

screen displays "". The CS200 will print when the ZERO and backlight keys are

pressed and released.

CS200 User Manual

Rev J, April 2018

Average Rate

The Average Rate is the number of past readings that are averaged together to

calculate a weight. The default average rate is 4. To adjust the Average Rate setting,

access the Options menu. Press the ZERO key until the screen displays ".". Press

the backlight key and release. Enter the desired average rate. The default rate setting

of 4 is the equivalent to one second. To save the setting, simultaneously press the

ZERO and backlight keys. The display will return to the Mode menu. To disable the

Average Rate feature, enter 0.

Auto-Off

The Auto-Off feature is determines the period of time a scale will remain powered up

without any activity (a key being pressed or a change in weight). To adjust the Auto-Of

setting, access the Options menu. Press the ZERO key until the screen displays "".

Simultaneously press the ZERO and backlight keys and release. Enter the Auto-Off

time (in minutes). To deactivate the Auto-Off function, enter 0. The maximum time that

can be set is 180 minutes.

Print Mode Select (Serial output)

The Print Mode Select function is only applicable if the CS200 has the optional Serial

Output feature. To set the Print Mode to Continuous Serial Output access the Options

menu. Press the ZERO key until the screen displays ".". Press the backlight key,

and release. The display will flash ".". Press the backlight key and release. The

screen will display "". The Print Mode Select is now set in Continuous mode.

Simultaneously press the ZERO and backlight keys to return to Mode menu.

Baud Rate

The Baud Rate function is only applicable if the CS200 has the optional Serial Output

feature. When set to Serial Output (this includes the print function), the baud rate must

match the peripheral device that is being used. To set the Baud Rate, access the

Options menu. Press the ZERO key until the screen displays "". Press the

backlight key and release. The screen will display the default setting of 9600. To select

a different setting, cycle through the preset rates by pressing the backlight key. The

following baud rates are available: 1200, 2400, 4800, 9600,19.2k, 38.4k, 57.6k and

115k. When the required setting is displayed, simultaneously press the ZERO and

backlight keys and release. The setting is saved and the unit will return to normal

weighing mode.

CS200 User Manual

Rev J, April 2018

Maintenance

Periodic Inspection

The crane scale and all associated adaptive devices require periodic inspection and

maintenance. The frequency and recording of the inspection requirements are set forth

in following service category classifications and are dependent on the type of service

that the equipment is used.

Service Categories

Normal Service

Crane scale is operated at less than 85% of it’s capacity except for isolated instances.

Complete the frequent service inspection monthly and record the periodic service

inspection annually.

Heavy Service

Crane scale is operated at 85% - 100% of it’s capacity as part of normal usage.

Complete the frequent service inspection weekly to monthly and record the periodic

service inspection semi-annually.

Severe Service

Crane scale is operated at 85% - 100% of it’s capacity and used in environmental

conditions that are unfavorable, harmful or detrimental to the use of the crane scale.

Complete the frequent service inspection daily to weekly and record the periodic service

inspection quarterly.

Inspection Requirements

Frequent Service Inspection (records not required)

A frequent visual inspection is completed at intervals indicated by the service category

above by the operator or designated person of the following.

1. Inspect for structural deformation, cracks or excessive wear of any part of the

crane scale or associated adaptive devices.

2. Inspect for loose or missing guards, fasteners, covers, stops, or nameplates.

3. Inspect all functional operating mechanisms and automatic hold and release

mechanisms for improper adjustments interfering with operation of the crane

scale or associated adaptive devices.

4. Inspect for distortion such as bending, twisting, or increased throat opening (if

applicable)

CS200 User Manual

Rev J, April 2018

Periodic Service Inspection (records required)

A periodic visual inspection is completed at intervals indicated by the service category

above by the operator or designated person and documented to provide the basis for

continuing evaluation. The periodic inspection will cover areas in the frequent service

inspection above and the following.

1. Inspect for loose bolts or fasteners.

2. Inspect for cracked or worn gears, pulleys, sheaves, sprockets, bearings, chains

and belts.

3. Inspect for excessive wear of linkages and other mechanical parts.

4. Inspect for excessive wear at hoist hooking points and load support clevises or

pins.

5. Inspect for any visible bends or twists of all used rigging devices.

6. Inspect all latches and locks for proper operation (if applicable)

Removal From Service Criteria

ATTENTION

Replacement parts for any device or parts of any device used in any element of the

rigging used to lift a load shall be at least equal to the original manufacturer

specifications.

Hooks

Hooks shall be removed from service if damage such as the following is found and shall

only be returned to service if a qualified person approves their continued use and

initiates corrective action.

1. Hooks show cracks, nicks, or gouges.

2. Hook has wear exceeding 10% of the original sectional dimension.

3. Hook has any visible bend or twist from the plane of the unbent hook.

4. Hook has an increase in throat opening of 5% not to exceed ¼ of an inch.

5. If self-locking hooks have the inability to lock.

6. A hook latch that is inoperable (if applicable)

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