Intercomp CS750 Manuale utente

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CS750

User Manual

Manual # 7005041-E

CS750 User Manual

Rev E, April 2018

Page 2 of 31

Table of Contents

DECLARATION OF CONFORMITY........................................................................................................... 3

INTRODUCTION........................................................................................................................................... 4

SPECIFICATIONS ......................................................................................................................................... 4

Controls ................................................................................................................................................4

Electrical............................................................................................................................................... 4

Performance......................................................................................................................................... 4

Environmental.......................................................................................................................................4

Physical ................................................................................................................................................ 4

Optional Radio...................................................................................................................................... 5

WEIGHTS AND MEASURES........................................................................................................................... 6

OPERATIONS............................................................................................................................................... 7

OPERATING PRACTICES .............................................................................................................................. 7

DISPLAY .....................................................................................................................................................8

CONTROLS ................................................................................................................................................. 8

ON / OFF.............................................................................................................................................. 8

ACCUM / TOTAL..................................................................................................................................8

MODE................................................................................................................................................... 9

ZERO.................................................................................................................................................... 9

Lb/Kg .................................................................................................................................................... 9

TARE.................................................................................................................................................... 9

IR REMOTE CONTROL ............................................................................................................................... 10

KEY TARE (IR remote only)............................................................................................................... 11

PEAK (IR Remote Only).....................................................................................................................11

SETTING THE MODE MENU PARAMETERS...................................................................................................12

MOTION DETECTION SYSTEM .................................................................................................................... 16

SERIAL OUTPUT (OPTIONAL) ................................................................................................................. 17

SCOREBOARD........................................................................................................................................... 18

MAINTENANCE.......................................................................................................................................... 19

CALIBRATION MENU ..................................................................................................................................19

SETTING THE CALIBRATION PARAMETERS ..................................................................................................21

WEIGHT CALIBRATION............................................................................................................................... 23

CALIBRATION (VERIFICATION)....................................................................................................................24

INSPECTION REQUIREMENTS .....................................................................................................................24

POWER/BATTERIES...................................................................................................................................27

LEGAL-FOR-TRADE SEALING ..................................................................................................................... 27

TROUBLESHOOTING................................................................................................................................ 28

PROBLEM TABLE.......................................................................................................................................28

ERROR MESSAGES ...................................................................................................................................29

CALIBRATION MENU SKIP ""...............................................................................................................30

HOW TO CONTACT INTERCOMP............................................................................................................31

This document is the property of Intercomp Co. and contains information

that is confidential and protected under federal and/or state trade secret,

unfair competition and copyright law. Any reproduction, use or disclosure

without written permission from Intercomp Co. is prohibited.

CS750 User Manual

Rev E, April 2018

Page 3 of 31

Declaration of Conformity



We, Intercomp Company

3839 County Road 116

Medina, Minnesota 55340 USA

Declare under sole responsibility that the CS750 to which this declaration relates meets the essential health and

safety requirements and is in conformity with the relevant EC Directives listed below using the relevant section of

the following standards and other normative documents.

2001/95/EC - on general product safety

2009/125/EC - ecodesign requirements for energy-related products (2005/32/EC recast)

(EC) No 278/2009 - no-load condition electric power consumption and average active efficiency of

external power supplies

Directive 2014/30/EU of the European Parliament and of the Council of 26 February 2014 on the

harmonization of the laws of the Member States relating to electromagnetic compatibility (recast) Text with

EEA relevance AKA Electromagnetic Compatibility (EMC) Directive

EN 55011:2016 - Industrial, scientific and medical equipment. Radio-frequency disturbance

characteristics. Limits and methods of measurement

EN 1000-6-1:2007 - Generic standards, Residential, commercial and light industry environment

EN 61000-6-2:2005 - Immunity for industrial environments

EN 61000-6-3:2007 - Emission standard for residential, commercial and light-industrial environments

2006/42/EC - on machinery, and amending Directive 95/16/EC (recast)

EN 45501:2015 - Metrological aspects of non-automatic weighing instruments

2012/19/EU - on waste electrical and electronic equipment (WEEE) (Directive 20/96/EC Recast)

2013/56/EU amending Directive 2006/66/EC on batteries and accumulators

Directive 2014/53/EU of European Parliament and of the Council of 16 April 2014 on the harmonization of

the laws of the Member States relating to the making available on the market of radio equipment and

repealing Directive 1999/5/EC Text with EEA relevance AKA Radio Equipment Directive (RED).

EN 301 489-1 V2.2.0 (2017-03) – Electro-Magnetic Compatibility (EMC) standard for radio equipment and

services; Part 1: Common technical requirements

EN 300 328 V2.1.1 (2016-11) - Wideband transmission systems; Data transmission equipment operating

in the 2.4GHz ISM band

EN 60950-1:2006+A2:2013 - Information technology equipment. Safety. General requirements

This product complies with all safety-relevant provision referring to protection against electrical hazards

and other hazards, such as mechanical hazards, fire hazards, noise and vibration. The safety issues of

this measurement equipment have been evaluated under the self-certification provisions of the relevant

directives.

The related technical construction files are held for inspection in the U.K. at Intercomp Europe Limited.

The CE mark, Red M and WEEE marks must be affixed as required in the directives.

Mark Browne / Quality Manager

June 24, 2014

CS750 User Manual

Rev E, April 2018

Page 4 of 31

Introduction

This manual contains specifications, operating instructions and calibration procedures

for the Intercomp Model CS750 Crane Scale.

Specifications

Controls

General

Zero, lb/kg, Mode, Print, TARE, On, Off

Display

5 1/2 digit, 1 inch liquid crystal display (LCD) with automatic back

lighting.

Electrical

Batteries

4 X D-size alkaline

Battery Life

800 hours (1 month continuous use)

5000 hours in Stand-by mode. Using the backlight will reduce

battery life.

Filtering

Adjustable averaging up to 30 seconds.

Stand-by Mode

Scale goes into standby when shut off using the IR or RFX

remote or after an adjustable time without use or motion.

When in "stand-by" mode, scale can be turned on with the IR

or RFX remote.

Auto-Zero

Satisfies all HB-44 requirements.

Performance

Speed

4 display updates per second

Accuracy

0.1% of reading or 1 display graduation, whichever is

greater.

Calibration Interval

Twelve months recommended

Environmental

Humidity

10 to 95% Non-Condensing

Temperature

Operating: -28 C to +65 C. / -20 F to +150 F

Storage: - 40 C to +75 C. / - 40 F to +170 F

Ingress Protection

IP50

EMI/RFI

Meets Mil Spec 461

Physical

Dimensions

Control Box

4.25" x 5" x 8.5". / 10.8 cm X 12.7 cm x 21.6 cm

Lifting Eye to Hook (Standard)

12" / 30.5 cm

Weight

7.5 lb. / 3.4 kg

CS750 User Manual

Rev E, April 2018

Page 5 of 31

Optional Radio

Radio Frequency

ISM 2.4GHz, 802.15.4

License Requirements

None. Pre-approved US/FCC, CAN/IC, EUR/CE

Range

200' / 60m indoor, 300' / 90m line of sight

WARNING: To satisfy FCC RF exposure requirements for mobile

transmitting devices, a separation distance of 20 cm or more should be

maintained between the antenna of this device and persons during device

operation. To ensure compliance, operations at closer than this distance is

not recommended. The antenna used for this transmitter must not be co-

located in conjunction with any other antenna or transmitter.

CS750 User Manual

Rev E, April 2018

Page 6 of 31

Weights and Measures

The CS750 meets or exceeds Class III standards for 3000

division accuracy from 300 lb to 1000 lb. The certification was

completed by the National Type Evaluation Program (NTEP) in

accordance with the National Institute of Standards and Technology

(NIST) Handbook 44. A NTEP Certificate of Conformance Number

97-135A4 was issued under the National Conference of Weights and

Measures.

Optional Equipment

RS232 Serial Data Output / Direct Power (184256)

This option adds a metal circular connector harness to the side of the CS750. The

harness provides RS232 serial data output and direct power connections for the

following cable options:

Direct Power Cable, 100-250VAC (101055)

The Direct Power cable allows the CS750 to use 100-250VAC power instead of

batteries. The coiled power cord is 2ft long retracted and approximately 6ft in length

when extended. Four interchangeable International power plug clips accommodate US,

Europe, UK and China power types.

*Option #184256 is required

RS232/USB Serial Output Cable (101233)

The Serial Output Cable provides communication with a computer or remote display.

The 15 ft. cable provides connection from the CS750 to a 9-pin serial port. A RS232-

USB adapter is included to convert the cable to a USB Type A connection.

*Option #184256 is required

Thermal Printer Cable (101231)

The two-part Thermal Printer Cable system connects the CS750 to Citizen thermal

printers CMP-10 or CMP-20. Cable length is 15 ft.

*Option #184256 is required

CS750 User Manual

Rev E, April 2018

Page 7 of 31

Operations

Operating Practices

Warning: The crane scale must be operated by qualified designated persons, trainees

under the direct supervision of designated persons, maintenance and test personnel

when in performance of their assigned duties or lifting device inspectors.

Warning: Do not exceed the rated load limit of the crane scale.

Warning: The crane scale shall be applied to the load in accordance with the

instruction manual.

Warning: Prior to lifting, ensure that ropes or chains are not kinked and if multiple lines

are used they are not twisted around each other.

Warning: Ensure that the load is correctly distributed for crane scale use.

Warning: Ensure the temperature of the load does not exceed the maximum

temperature limits of the crane scale.

Warning: Ensure that crane scale movement (swing) is minimized when positioning

over a load.

Warning: Avoid any sudden acceleration of deceleration when moving the load.

Warning: Do not allow crane scale or the lifter to come into contact with any obstruction

when moving the load.

Warning: Do not operate crane scale if it is damaged, malfunctioning or missing parts.

Warning: Do not lift people with the crane scale.

Warning: Do not lift suspended loads over people.

Warning: Do not use the crane scale to pull side loads or to slide loads unless

specifically authorized by a qualified person.

Warning: Do not leave suspended loads unattended.

Warning: Do not remove or obscure warning labels.

Warning: Do not operate the crane scale without having read and understood the

operating manual.

Warning: Stay clear of suspended loads.

Warning: Do not lift loads higher than necessary.

Warning: Do not make alterations or modifications to the crane scale.

Warning: Ensure all portions of the human body are kept clear of all device involved

with the rigging during the lift.

CS750 User Manual

Rev E, April 2018

Page 8 of 31

Display

Controls

ON / OFF

Press and hold the power button to apply power to the weighing system electronics.

Hold button until the display responds (approximately 1 second). When power is

applied, the weighing system performs a self-test of the pad and the internal

electronics. When the self-test has been completed, the system begins weighing. If a

problem is detected during self-test, an error message will be displayed. Press the

button to turn the scale off.

NOTE:

When the scale is turned off using the ON/OFF button, it cannot be turned on

with the IR remote or RFX wireless indicator. If the scale is powered up using a

remote, turn off the scale with the IR remote or wireless indicator.

ACCUM / TOTAL

The scale will not accumulate when the weight is negative, zero or if the weight is in

motion (when Motion Detect is enabled). A display message "." with error icon will

be displayed if any of those conditions are present. After a successful accumulation the

scale must return to zero before the next weight can be accumulated. Failure to do so

will generate and display an error message: ".".

CS750 User Manual

Rev E, April 2018

Page 9 of 31

MODE

The Mode button cycles through the scale set-up menu (Mode Menu) when in normal

run mode. When in calibration mode, use the button to toggle through the calibration

menu. Refer the "Mode Menu" and "Calibration Menu" sections for further details.

ZERO

The ZERO button is used to display a zero weight when the scale shows a non-zero

value with no weight on the hook. If ZERO is pressed with weight on the hook, the

weight becomes the zero condition for the scale. This can be useful to cancel the

weight of any weighing fixtures, such as containers, chains or cables. When the weight

is removed, a negative weight shows until the system is zeroed again. If "Motion Detect"

(see Calibration Menu) is enabled, the "ZERO" command will be rejected when a

change in weight is detected. The weight must be allowed to stabilize before the zero

command is accepted.

NOTE:

The scale has a feature called Auto Zero Tracking (AZT) that corrects slight

zero changes during normal operation. If small weights are added slowly, the

scale will zero them off.

Lb/Kg

The Lb/Kg button toggles the weighing system between pound (English) and kilogram

(SI metric) units of measure. The current unit of measure is shown in the top left of the

indicator screen.

TARE

Pressing the TARE button will set the TARE equal to the current gross weight of the

total load suspended on the scale and then switch the display to net weight. The NET

indicator light is located below the indicator screen. The net weight is equal to the gross

weight minus the TARE weight. If TARE is pressed when a TARE is already set, the

display will briefly show the current TARE weight before returning to net weight display.

The TARE weight can only be set if the current gross weight is positive.

Clearing the TARE:

Press both the TARE and ZERO buttons to reset the TARE

to zero and return the scale to the GROSS weighing status.

CS750 User Manual

Rev E, April 2018

Page 10 of 31

IR Remote Control

The following diagram of depicts the primary key functions of the CS750 IR Remote

Control.

Press "POWER" key

to power up the CS750

Press the "CLEAR"

key to clear an entry

Press the "FUNCTION"

key to toggle through the

The "NORMAL" key turns

off Peak Mode. When in

the Mode Menu, press key

to toggle through menu

Enter numbers using

the Numeric keypad

Turn Peak Mode On

Press "ENTER" to

enter and save a

numerical entry.

Clear Total

Press "KEY TARE" to

enter weight using the

keypad

Clear TARE

Executes "Print" on

demand command

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