Interlift ILF Series Manuale utente
INTERLIFT
ILF
INSTALLATION MANUAL
& CHECK-OFF SHEET
Rev. 1.2, Date 08-04-2011
INTERLIFT, INC. a member of MBB
15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562) 924-8318
Visit our website at www.interlift.net for up to date information and
notifications
If you received this product with damaged or missing parts, contact Interlift at (888)-774-5844
TABLE OF CONTENT
PAGE
Mount Tables & Mounting Gate 1 –5
Tilt Cylinder 6
B –15 Sensor & Up Stops 7
Electric & Hydraulic 8 –11
Foot Control 11
Hand Control 12
ILF Hydraulic Schematic 13
Final Adjustment and Settings & Check-Off Sheet 14
ILF Decal Placement 15
** Please contact Interlift, Inc. for Special Installation not
covered in this Installation Manual
** Please refer to Owner’s Manual for Toubleshooting &
Repairs.
Mounting Table
F- DIMENSION (inches)
K DIMENSION ( inches)
35
34
33
32
31
30
29
28
27
26
25 26 27 28 29 30
31 32 33 34
14" to max 24"
F Dim Min 26"
Max 33"
K Dim Min 26"
Max 34"
102"
67"
48"
F Dim minus 11"
Min of 8"
over lap
**Bed Height Ranges: Max=Unloaded / Min=Loaded Truck
1. Please refer to the ILF Mounting dimensions
for maximum rear sill height and correct cut
out dimensions before welding the bed
extension to the rear sill.
2. Attach the bed extension to the rear sill with
4" long 3/16" welds every 12" along the top
and bottom of bed extension.
3. Using the platform pins, align the liftarm with
the holes under the bed extension. This will
later align the platform with the bed extension.
4. Using a floor jack or a fork lift swing in the
mount frame under the truck.
5. Square the mount frame with the truck floor.
6. After clamping the mount plates to the frame,
tack weld them with a min of 4 ea. 1" welds
to the mount frame and to the frame.
7. Lower the lift arm and attach the platform.
Please go to electrical and hydraulic installation:
8. After completion of the electrical installation
go ahead and test the liftgate to see if the
platform is properly aligned with the bed
extension in the up position.
Warning!!! Be extremely cautius when testing.
Remember that the liftgate is only tack welded
in place. Do not power up against the bed ext.
9. After you are reasured that the liftgate is
aligned, please go ahead and finish up the
welding of the unit.
10. Make sure that you have a min of 8"of
overlap between the mount plates and the
truck frame.
MIN 8"
48"
26-1/2"
25-1/2"
12"
90.00°
14-1/2"
The mount tube should be placed as high as possible to achieve better ground clearance,
keep in mind that this also directly relates to the mount tube clearance. Make sure that
you stay within the maximums and minimums given in the mounting tables.
1. Refer to mounting tables and determine the proper [S] dimension. If the sill is
greater than what’s allowed the sill has to be notched and capped to achieve original
strength. Bend flat stock and weld 100% around the notch.
2. Locate and mark out the center of the rear body or bed sill.
3. Attach the INTERLIFT mounting fixture centered to the sill by tack welding it in
place.
Weld mount jig to rear sill
4. Slide mount tube in under the truck frame and attach the lift arm to the mounting
fixture or attach the two lift arm pins to the platform. At this point you should place
the mount tube in the predetermined position, keeping the given maximums and
minimums in mind. You can use a forklift, a floor jack or a similar device to
position the mount tube. Make sure that you place the tube at a 90-degree angle to
the truck bed.
5. With the mount tubes held in place, position the mount plates over tube and against
truck frame position them with angle facing forward and clamp them to truck frame.
6. Before any welding is started, please check that liftgate is balanced and not binding
in mounting fixture, you should have equal pressure on each lift-arm pin. This is
very important to make platform align with truck sill.
7. Be certain to pull out power tray before welding. The reservoir is made of plastic
and you may burn it while welding. To pull out tray, just simply remove the bolt on
the curbside and detach the ground strap and control power connector for the tray.
Pull on tray until the hoses are stretched and the tank is further out than the point of
welding.
8. Tack weld mount plates to mount tube with a minimum three one inch welds and
three one inch welds to the truck frame. Before finishing up all welding we
recommend doing the electrical installation and platform installation to make
sure that everything aligns like it should.
Use a min of 8" overlap between mount plates and truck frame
Weld 100% with 1/4" weld against the frame and both sides
of the plates against the mount frame
INSTALLATION AND ADJUSTMENT OF TILT CYLINDERS
Adjust Tilt Cylinders at
Clevis, soplatformcanbe
easily un-folded and stored.
Loosen Lock Nut on piston,
turn piston using flat areas.
Clock wise to shorten.
Counter Clock wise to extend.
**Secure piston rod with
lock nut when finished
Adjust Bolts to level platform:
Secure bolt with lock nut after adjustment
B –15 SENSOR
INSTALLATION OF UP STOPS
Install up stops for the lift arm in the position where the platform is level with the floor.
ELECTRICAL AND HYDRAULIC INSTALLATION
When performing electrical and hydraulic installation, please be certain to install and
secure everything in a way where it is not subject to damage from moving parts, sharp
edges, exhaust systems, etc.
1. Determine location for fixed control box; locate it in a way that the operator can
view the platform and surrounding areas while operating the liftgate. Also, locate in
a way where the lid does not extend out side the van body when open.
2. Install the shut-off switch inside the cab. Lead the control cable together with the
battery cable along the frame then up into the cab. Locate it in a place where it can
conveniently be seen and reached from the driver seat as well as from the ground.
Indice
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