Intermec 6820 Series Manuale utente

6820 Printer

Installation

Instructions

ii 6820 Printer Installation Instructions

Intermec Technologies Corporation

World Headquarters

6001 36th Ave. W.

Everett, WA 98203

U.S.A.

www.intermec.com

The information contained herein is provided solely for the purpose of allowing customers to operate

and service Intermec-manufactured equipment and is not to be released, reproduced, or used for any

other purpose without written permission of Intermec Technologies Corporation.

Information and specifications contained in this document are subject to change without prior notice

and do not represent a commitment on the part of Intermec Technologies Corporation.

The word Intermec, the Intermec logo, Norand, ArciTech, Beverage Routebook, CrossBar,

dcBrowser, Duratherm, EasyADC, EasyCoder, EasySet, Fingerprint, INCA (under license), i-gistics,

Intellitag, Intellitag Gen2, JANUS, LabelShop, MobileLAN, Picolink, Ready-to-Work, RoutePower,

Sabre, ScanPlus, ShopScan, Smart Mobile Computing, TE 2000, Trakker Antares, and Vista Powered

are either trademarks or registered trademarks of Intermec Technologies Corporation.

There are U.S. and foreign patents as well as U.S. and foreign patent applications pending.

Bluetooth is a trademark of Bluetooth SIG, Inc., U.S.A.

6820 Printer Installation Instructions iii

Contents

Global Services and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Web Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Telephone Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Using the Installation Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Installing the Battery Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Installing the Direct-to-Battery Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Routing Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Preparing the Vehicle Battery Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Connecting to the Vehicle Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Connecting to a Two Battery Vehicle System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Securing the Vehicle Battery Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Grounding the Printer Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Verifying the Printer Power Cable Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Installing the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Fixed Mount Printer P/N 709-850-006 Mounting Plate (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Wall Mount Printer Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Contents of Flat Paper Tray - P/N 203-486-00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Contents of Compact Paper Tray - P/N 203-489-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Installing the Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Attaching Either Paper Tray to the Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Mounting the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Global Services and Support

iv 6820PrinterInstallationInstructions

Global Services and Support

This section provides you with safety information, technical support

information, and sources for additional product information.

Safety Information

Your safety is extremely important. Read and follow all warnings and

cautions in this document before handling and operating Intermec

equipment. You can be seriously injured, and equipment and data can be

damaged if you do not follow the safety warnings and cautions.

This section explains how to identify and understand dangers, warnings,

cautions, and notes that are in this document. You may also see icons that

tell you when to follow ESD procedures and when to take special

precautions for handling optical parts.

Global Services and Support

Warranty Information

To understand the warranty for your Intermec product, visit the Intermec

web site at www.intermec.com and click Service & Support > Warranty.

Web Support

Visit the Intermec web site at www.intermec.com to download our current

documents (in PDF). To order printed versions of the Intermec manuals,

contact your local Intermec representative or distributor.

Visit the Intermec technical knowledge base (Knowledge Central) at

intermec.custhelp.com to review technical information or to request

technical support for your Intermec product.

A warning alerts you of an operating procedure, practice, condition, or

statement that must be strictly observed to avoid death or serious injury

to the persons working on the equipment.

A caution alerts you to an operating procedure, practice, condition, or

statement that must be strictly observed to prevent equipment damage

or destruction, or corruption or loss of data.

Note: Notes either provide extra information about a topic or contain spe-

cial instructions for handling a particular condition or set of circumstances.

Global Services and Support

6820PrinterInstallationInstructions v

Telephone Support

These are available from Intermec Technologies Corporation.

Outside the U.S.A. and Canada, contact your local Intermec representative.

To search for your local representative, from the Intermec web site, click

About Us > Contact.

Service Description

In the U.S.A. and Canada, call 1-800-

755-5505 and choose this option

Order Intermec products • Place an order.

• Ask about an existing order.

1 and then choose 2

Order Intermec media Order printer labels and ribbons. 1 and then choose 1

Order spare parts Order spare parts 1 or 2 and then choose 4

Technical Support Talk to technical support about

your Intermec product.

2 and then choose 2

Service • Get a return authorization

number for authorized service

center repair.

• Request an on-site repair

technician.

2 and then choose 1

Service contracts • Ask about an existing contract.

• Renew a contract.

• Inquire about repair billing or

other service invoicing

questions.

1 or 2 and then choose 3

Global Services and Support

vi 6820PrinterInstallationInstructions

Service Location Support

For the most current listing of service locations, click Support > Returns

and Repairs > Repair Locations.

For technical support in South Korea, use the after service locations listed

below:

AWOO Systems

102-1304 SK Ventium

522 Dangjung-dong

Gunpo-si, Gyeonggi-do Korea, South 435-776

Contact: Mr. Sinbum Kang

Telephone: +82-31-436-1191

Email: [email protected]

IN Information System Ptd LTD

6th Floor

Daegu Venture Center Bldg 95,

Shinchum 3 Dong

Donggu, Daegu City, Korea

Email: jmy[email protected] OR korlim@gw.idif.co.kr

6820 Printer Installation Instructions 7

Using the Installation Kit

When the installation is complete, you will have a secure place to store the

printer and hand-held or mobile computer. The vehicle electrical system

provides power to operate the printer, vehicle dock; and charge the printer

internal battery.

In this installation, the power cable is wired directly to the vehicle battery.

This reduces installation problems and the vehicle battery filtering.

The installation kits contain all of the hardware (nuts, bolts, washers, a

terminal ring, and a fuse link) for connecting the battery cable directly to

the vehicle battery. These kits also contain adjustable wire clamps to secure

the cable in place.

The 6820 Printer and associated electrical wiring should be installed under

the supervision of properly trained and qualified personnel. Follow these

installation instructions to ensure safe, reliable performance of the 6820

Printer.

Installation Procedures

There are three steps to install your printer

1Installing the battery cable.

2Installing the printer.

3Performing the final assembly and cable connection.

Tools Required

You should have a wire crimping and stripping tool, an electric drill with

3/16” and 9/16” drill bits, and common hand tools.

Installing the Battery Cable

The vehicle electrical system must be in good condition for all types of

installations. The charging circuit must work properly and vehicle

generated electrical “noise” must be minimized.

To determine your vehicle’s voltage level

1Measure the vehicle battery voltage with a voltmeter. It should read

approximately 13.0 V DC with the engine OFF.

Note: These instructions are required to install the following kit numbers:

P/N 203-242-101 (Fixed Mount and Wall Mount Printers)

P/N 203-242-102 (Portable Printers).

Note: If the vehicle voltage is too high or too low, the printer may not

work.

8 6820 Printer Installation Instructions

2Start the vehicle engine. Continue monitoring the battery’s voltage

while you run the engine at a fast idle for five minutes. The voltage

should read below 14.5 V DC. It must not exceed 18.0 V.

Excess electrical noise can be severe enough to defeat the electrical filtering

that is built into Intermec cables, printers, and vehicle docks. Defective

ignition wiring, damaged insulation, or a faulty vehicle electrical

component can cause electrical noise — possibly causing unpredictable

behavior in printers and docks.

Installing the Direct-to-Battery Cable

Connect printers directly to the battery based on the following criteria:

• The vehicle battery acts as an electrical filter and regulator.

• If there is any damage to the printer dc power cable, the cable is easily

replaced.

Routing Cables

Use the following guidelines when routing the printer DC power cable and

the vehicle battery cable:

• Route the vehicle battery cable from the area where the printer is to be

mounted toward the vehicle battery.

• When possible, route the printer power cable along with existing vehicle

wiring. Use cable ties to join the cable and wiring together.

• Use a snap-in bushing (requires 9/16” hole) if the vehicle battery cable

passes through the firewall or other sheet-metal.

Note: For 24 V vehicle systems check each battery individually.

Note: If the battery voltage exceeds 18.0 V DC, there is a problem with the

vehicle electrical system which must be diagnosed and repaired before the

printer and vehicle dock will work properly. Check your engine for a bad

voltage regulator or a poor ground, either of which cause excessive voltage.

DC power cable

1.2 m (4 ft) - goes

to printer

P/N: 226-215-101

Vehicle battery cable

P/N: 206-875-00X

Ground strap

Part of install kit

P/N: 203-242-001

6820 Printer Installation Instructions 9

• Make sure that cable routing does not interfere with other equipment or

vehicle controls.

• Ensure that cable routing does not invite damage to the cable.

• Secure the vehicle battery cable at least every 18” (50 cm) throughout

the cable run: use adjustable clamps (provided) or wire-tie to existing

vehicle cable runs.

• Completely install the printer power cable and take voltage

measurements before connecting the printer.

Preparing the Vehicle Battery Cable

After you route the vehicle battery cable to the vehicle battery, do the

following to prepare the vehicle battery cable for the terminal ring and fuse

link assembly.

Strip the Vehicle Battery Cable Jacket

To strip the gray vehicle battery cable jacket and insulation

1Cut the gray battery cable near the battery to avoid coiling or tying

excess cable.

2Strip the battery cable jacket (gray) back 12-14” (31-36 cm).

3Strip 1/4” (6 mm) of insulation from the black (or brown) and red

wires.

Crimping Cable Ends

To attach a terminal ring and a preassembled in-line fuse link to the vehicle battery

cable.

1Strip the black wire.

2Crimp the 3/8” terminal ring (P/N 809-165-001) onto the black wire.

3Attach the fuse link assembly (P/N 315-071-002) to the red wire (if

needed, shorten red wire), strip 1/4” (6 mm) of insulation off the red

wire.

Red wire

Black (or brown)

wire

Gray battery cable

P/N: 226-271-101

Strip each wire end

6 mm (0.25 in)

Strip each wire end

6 mm (0.25 in)

Note: You may have to shorten and restrip the red wire when attaching the

fuse link assembly.

10 6820 Printer Installation Instructions

4Crimp the red wire onto the fuse link.

Connecting to the Vehicle Battery

Your vehicle has either a top-mount battery with the terminals on the top, a

side-mount battery with terminals on the side, or two top-mount batteries

with the terminals on the top. Determine which battery is in your vehicle

and proceed with applicable instructions.

Connecting to a Side-Mount Vehicle Battery

To attach the vehicle battery cable to a side-mount battery terminal

1Disconnect the negative battery cable, then disconnect the positive

battery cable, and remove the bolts from each cable.

2Screw a 3/8” nut as far as it will go onto a 3/8” x 1-1/2” bolt furnished

in kit, then slip a 3/8” washer onto the bolt.

3Slide the positive (red wire with fuse link) terminal ring from the printer

power cable onto the bolt.

4Slip a second 3/8” washer, then slip the vehicle positive battery cable

onto the bolt.

5Thread bolt assembly (Steps 2 through 4) into the positive (+) battery

terminal.

6Securely tighten the bolt, then the nut installed in Step 2 to secure

washers and cables into place.

9.525 mm

(0.37 in)

terminal ring

Black (or brown)

wire

Vehicle

battery

cable

Red

wire Fuse link assembly

P/N: 236-107-001

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