Invacare HomeFillII AW Manuale utente
Service Manual
DEALER: Keep this manual. The
procedures in this manual MUST be
performed by a qualified technician.
For more information regarding
Invacare products, parts, and services,
please visit www.invacare.com
0434
HomeFill®II AW
Compressor
NOTE: Compressor shown without cylinder attached.
REFERENCE DOCUMENTS
HomeFill®II AW Compressor 2Part No 1154316
DANGER
Risk Of Death, Injury, Or Damage
Improper use of the product may cause death, injury or damage. This
manual contains important information for the safe operation and use
of this product.
- DO NOT use this product or any available optional equipment without
first completely reading and understanding these instructions and any
additional instructional material such as user manuals, service manuals
or instruction sheets supplied with this product or optional equipment.
- If you are unable to understand the warnings, cautions or instructions,
contact a healthcare professional, dealer or technical personnel before
attempting to use this equipment.
- THE PROCEDURES IN THIS SERVICE MANUAL MUST BE
PERFORMED BY A QUALIFIED TECHNICIAN.
REFERENCE DOCUMENTS
Refer to the following table for part numbers of additional documents which are
referenced in this manual.
*NOTE: Northern languages include English, Czech, French, German, Italian and Polish.
Southern languages include English, Dutch, French, Greek, Italian, Portuguese and Spanish.
Scandinavian languages include English, Danish, Finnish, Norwegian and Swedish.
MANUAL PART NUMBER LANGUAGES*
HomeFill AW Compressor User Manual 1116444 English
1145804 Northern
1145805 Southern
1145806 Scandinavian
Platinum®Concentrator User Manual 1134866 English
1141491 Northern
1141492 Southern
1141493 Scandinavian
Platinum Concentrator Service Manual 1118396 English
Perfecto2™ AW & VAW Concentrator User Manual 1163145 Northern
1163146 Southern
1163147 Scandinavian
1160877 English
Perfecto2Concentrator Service Manual 1154245 English
TABLE OF CONTENTS
Part No 1154316 3HomeFill®II AW Compressor
TABLE OF CONTENTS
REFERENCE DOCUMENTS ................................................................. 2
SPECIAL NOTES ................................................................................ 6
TECHNICAL DATA ........................................................................... 7
LABEL LOCATIONS ........................................................................... 8
GENERAL ....................................................................................... 10
Symbols.................................................................................................................................................................................. 10
Symbols in the Manual ........................................................................................................................10
Symbols on the Product .....................................................................................................................10
Intended Use........................................................................................................................................................................ 11
SECTION 1: GENERAL GUIDELINES .................................................. 13
Operating Information...................................................................................................................................................... 13
Handling................................................................................................................................................................................. 14
EMC Information................................................................................................................................................................ 15
SECTION 2: CONCENTRATOR VERIFICATION AND
MAINTENANCE ............................................................................. 16
Performance Verification................................................................................................................................................. 16
Connecting the Compressor to the Concentrator................................................................................................ 17
SECTION 3: CHECKLIST AND CYLINDER INSPECTION ...................... 18
Compressor Operation Checklist................................................................................................................................ 18
Cylinder Prefill Inspection................................................................................................................................................ 18
Hydrostatic Testing Date...................................................................................................................19
External Examination ..........................................................................................................................19
SECTION 4: COMPRESSOR OPERATION ........................................... 20
Connecting/Disconnecting Cylinder to/from Compressor.................................................................................. 20
Connecting the Cylinder to the Compressor...............................................................................20
Disconnecting Cylinder From Compressor ..................................................................................22
Turning the Compressor On and Off......................................................................................................................... 23
SECTION 5: CABINET ASSEMBLY .................................................... 25
Removing/Installing the Cabinet .................................................................................................................................... 25
Removing ...............................................................................................................................................25
Installing..................................................................................................................................................25
Removing/Installing the Cabinet Filter Grid............................................................................................................... 26
Removing ...............................................................................................................................................26
Installing..................................................................................................................................................26
Replacing Non-Skid Adhesive Back Pad...................................................................................................................... 27
Replacing Foam Gasket.................................................................................................................................................... 27
TABLE OF CONTENTS
HomeFill®II AW Compressor 4Part No 1154316
TABLE OF CONTENTS
SECTION 6: PANEL ASSEMBLY ........................................................ 28
Replacing Exhaust Fan....................................................................................................................................................... 28
Removing/Installing Control Panel................................................................................................................................ 29
Installing................................................................................................................................................................................. 29
Testing/Replacing the Power Switch............................................................................................................................ 31
Replacing Circuit Board ................................................................................................................................................... 32
Replacing Accumulator Assembly................................................................................................................................. 33
SECTION 7: BASE COMPONENTS ..................................................... 34
Replacing the Fuse.............................................................................................................................................................. 34
Removing/Installing the Power Inlet............................................................................................................................. 35
Removing ...............................................................................................................................................35
Installing..................................................................................................................................................35
Replacing Hour Meter...................................................................................................................................................... 36
Replacing O
2
Inlet Connector/Inlet Connector Dust Cap................................................................................... 36
Replacing Transformer..................................................................................................................................................... 37
Testing/Replacing Capacitor ........................................................................................................................................... 38
Testing ....................................................................................................................................................38
Replacing Capacitor.............................................................................................................................39
Removing Connector Fillport Dust Cover and Lanyard - Units Manufactured
Before 10/03/2005 ............................................................................................................................................................. 40
Removing ...............................................................................................................................................40
Removing/Installing Connector Fillport Dust Cover and Lanyard - Units Manufactured
After 10/02/2005................................................................................................................................................................ 41
Replacing the High Pressure Switch............................................................................................................................. 42
Replacing Burst Disk Fitting............................................................................................................................................ 42
SECTION 8: BASE REPLACEMENT .................................................... 44
Disassembly.......................................................................................................................................................................... 44
Reassembly........................................................................................................................................................................... 50
SECTION 9: MOTOR REPLACEMENT ................................................ 52
Disassembly...........................................................................................................................................52
Reassembly ............................................................................................................................................57
SECTION 10: COMPRESSOR REPLACEMENT ..................................... 59
HomeFill Units Manufactured Before 8/1/05 ............................................................................................................ 59
Disassembly...........................................................................................................................................59
Assembly of New Motor/Pump Assembly .....................................................................................64
Reassembly ............................................................................................................................................66
HomeFill Units Manufactured After 8/1/05............................................................................................................... 68
Disassembly of HomeFill Units.........................................................................................................68
Reassembly of HomeFill Units ..........................................................................................................73
TABLE OF CONTENTS
Part No 1154316 5HomeFill®II AW Compressor
TABLE OF CONTENTS
SECTION 11: TIMING BELT REPLACEMENT ...................................... 75
Disassembly.......................................................................................................................................................................... 75
Reassembly........................................................................................................................................................................... 80
SECTION 12: WIRING ASSEMBLIES ................................................... 81
Replacing Wiring Assemblies.......................................................................................................................................... 81
Full View of Wiring Harnesses .........................................................................................................81
Replacing Transformer Assembly.....................................................................................................81
Replacing Bleed Resistor Assemblies ..............................................................................................82
Replacing HFII Assembly Wire Harness.........................................................................................83
SECTION 13: TROUBLESHOOTING/CYLINDER FILL TIMES .................. 85
Indicator Light Explanation.............................................................................................................................................. 85
Troubleshooting ................................................................................................................................................................. 85
Cylinder Fill Times............................................................................................................................................................. 87
Leak Test............................................................................................................................................................................... 87
Cylinder Fill Test ................................................................................................................................................................ 88
HomeFill 2000 psi Switch/P.C.B. Shut Down Test.................................................................................................. 92
SECTION 14: MAINTENANCE .......................................................... 94
Wear and Tear.................................................................................................................................................................... 94
Service Life............................................................................................................................................................................ 94
Cleaning/Replacing the Cabinet Filter.......................................................................................................................... 95
Cleaning Cabinet ................................................................................................................................................................ 95
Verification Process - Invacare HomeFill Compressor.......................................................................................... 96
Function Test....................................................................................................................................................................... 97
Verification Process - Invacare HomeFill Cylinder.................................................................................................. 98
Function Test....................................................................................................................................................................... 99
SECTION 15: AFTER USE ............................................................... 100
Disposal...............................................................................................................................................................................100
CUSTOMER SERVICE AND WARRANTY INFORMATION ................. 103
SPECIAL NOTES
HomeFill®II AW Compressor 6Part No 1154316
SPECIAL NOTES
DANGER
Risk Of Death, Injury Or Damage From Fire
Textiles, oil or petroleum substances, grease, greasy substances and other
combustibles are easily ignited and burn with great intensity in oxygen enriched air
and when in contact with oxygen under pressure. To avoid fire, death, injury or
damage:
- DO NOT SMOKE while using this device.
- DO NOT use near OPEN FLAME or IGNITION SOURCES.
- DO NOT use any lubricants on the compressor unless recommended by Invacare.
- NO SMOKING signs should be prominently displayed.
- Avoid creation of any spark near oxygen equipment. This includes sparks from
static electricity created by any type of friction.
- Keep all matches, lighted cigarettes, electronic cigarettes or other sources of
ignition out of the room in which this compressor is located and away from where
oxygen is being delivered.
- Keep the oxygen tubing, cord, and compressor out from under such items as
blankets, bed coverings, chair cushions, clothing, and away from heated or hot
surfaces including space heaters, stoves, and similar electrical appliances.
- DO NOT allow oil from your hands or other sources to come into contact with the
compressor coupling or cylinder fittings. These substances may become flammable
in the presence of oxygen and cause injury. Avoid touching the cylinder fitting
whenever possible. Example of items to avoid are hand creams or lotions, cooking
oils, suntan oils or sunblocks and similar oily products. If you use these types of
products Invacare suggests you wash your hands prior to using the HomeFill unit.
If the cylinder fitting should come in contact with such substances it should be
cleaned off with a damp cloth prior to connecting it to the compressor.
- NEVER oil or lubricate the compressor coupler or cylinder fittings. NEVER use any
penetrating oil or lubricant such as WD-40®or 3-in-1 Oil®. If connection difficulty
is experienced verify that the cylinder fitting is being inserted straight down into
the compressor coupler. If continued difficulty is experienced contact your supplier
for assistance.
ACCESSORIES WARNING
Risk of Serious Injury Or Damage
Use of non-Invacare accessories may result in serious injury or damage.
- Invacare products are specifically designed and manufactured for use in
conjunction with Invacare accessories. Accessories designed by other
manufacturers have not been tested by Invacare and are not recommended for use
with Invacare products.
- DO NOT use non-Invacare accessories.
- To obtain Invacare accessories, contact Invacare by phone or at www.invacare.com.
NOTE: The information contained in this document is subject to change without notice.
TECHNICAL DATA
Part No 1154316 7HomeFill®II AW Compressor
TECHNICAL DATA
SPECIFICATIONS
Regulatory Listings: EN/IEC 60601-1
EN/IEC 60601-1-2
Electrical Ratings: 230 V~, 1.0 A, 50 Hz
Operating Environmental
Conditions:
41 to 104° F (5 to 40° C) at 15 to 60% non-condensing humidity
Atmospheric Pressure: 700 to 1060 hPa
Storage and Transport: -25 to 158° F (-23 to 70° C) at 15 to 95% non-condensing humidity
Input Pressure Required: 14 - 21 PSI (96.5-144.7 kPa)
Input Flow Required: 2 L/min
Input O2% Required: >90% O2
Width: 20 ¼ inches (51.44 cm)
Height: 15 inches (38.1 cm)
Depth: 16 inches (40.64 cm)
Weight: 33 lbs (14.97 kg)
Shipping Weight: 39 lbs (17.69 kg)
Max Applied Part
Temperature:
122° F (50° C)
LABEL LOCATIONS
HomeFill®II AW Compressor 8Part No 1154316
LABEL LOCATIONS
P/N 1145730-D-02
NOTE: Compressor
shown without
cylinder attached.
FRONT PANEL LABEL
A PART NUMBER
COMPOSITE LABEL B
PART NUMBER
LANGUAGE
1145730 1148080 English
1145734 1148081 Spanish
1145735 1148082 French
1145736 1148083 German
1145737 1148084 Portuguese
1145738 1148085 Norwegian
1145739 1148086 Finnish
1145740 1148087 Danish
1145741 1148088 Italian
1145742 1148089 Polish
1145743 1148090 Czech
1145744 1148091 Greek
1145745 1148092 Dutch
1145746 1148093 Swedish
1155844 1155847 Chinese
1163176 1163177 Estonian
1164884 1164885 Latvian
1167490 1167489 Lithuanian
A
B
GENERAL
HomeFill®II AW Compressor 10 Part No 1154316
GENERAL
Symbols
Symbols in the Manual
Signal words are used in this manual and apply to hazards or unsafe practices which
could result in personal injury or property damage. Refer to the table below for
definitions of the signal words.
Symbols on the Product
The following symbols are found on the compressor, compressor packaging or the
oxygen cylinder.
Signal Word Meaning
DANGER Danger indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING Warning indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION Caution indicates a potentially hazardous situation which, if not avoided, may result in
property damage or minor injury or both.
! IMPORTANT Indicates a hazardous situation that could result in damage to property if it is not
avoided.
NOTE: Gives useful tips, recommendations and information for efficient, trouble-free use.
Read the Manual (Compressor)
NOTE: The color of the symbol background is blue on product labels.
Read the Manual (Cylinder)
Electrical Hazard
Alternating Current
Type BF equipment - Applied Parts
Power switch “ON”
Power switch “OFF”
DO NOT smoke
No Open Flame
Class II, Double Insulation. Refer to Double Insulated Products in the Safety section of the manual.
Keep dry in transport or storage and during use
Indice
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