ISP DeLuxe Stitcher Bindery Mate II Manuale utente

MODEL

405

OWNERS

MANUAL

solving your wire stitching needs for 125 years...

ISP Stitching & Bindery Products

Section 1 INTRODUCTION

1. Model and Serial Number

2. Product Specifications

Section 2 SAFETY PRECAUTIONS

AND PROCEDURES

4. Safety

4. Safety Guards/Cover

Section 3ASSEMBLY,

LUBRICATION,

INSTALLATION

5. Before Unpacking

5. After Unpacking

5. Assembly

6. Threading wire and adjusting wire

straightners

7. Lubrication-Felt Pads

8. Lubrication-Stitcher Head

9. External Lubrication

10. Internal Lubrication

Section 4OPERATION

11. General Stitching

11. Table/Saddle Conversion

11. Table Stitching Using Work Trip

11. Table Stitching Using Foot Trip

11. Stitch Repeat

11. Hand Jog

12. Master and Secondary

12. Saddle Stitching-Foot Switch Only

12. Work Guides:

Side Guides

Corner Stitch Guides

12. Changing Work Thickness

Section 5 MAINTENANCE, TROUBLE

SHOOTING AND ADJUSTMENT

13. General

13. Recommended Spare Parts

13. Cleaning and oiling

13. Stitching Adjustments

13. To Equalize Both Legs of Stitch

14. Trouble Shooting-M2000 Head

17. Trouble Shooting-Drive

20. Insufficient or Excessive Compression

20. Table/Clincher Bracket Adjustment

20. Clincher

21. Clincher Point Height Adjustment

21. Reversing or Replacing Clincher Points

22. Head/Clincher Alignment

22. Bender bar

22. Bender bar Friction Plug

23. Driver Bar

24. Bender Bar Latch

24. Grip, Grip Release Slide and Faceplate

25. Wire Cutters

26. Wire cutter Operating Slide

26. Proper Wire

26. Rotator

27. Wire Straighteners

28. Supporter

28. Tension Pawl

28. Work Trip

29. Stitcher Head Disassembly

31. Drive/Frame Disassembly

Section 6PARTS LIST

35. Drive/Frame

40. M2000 Head Stitcher

Section 7ELECTRICAL

42. Electrical Schematic (115 V.A.C.)

CONTENTS

USE REPLACEMENT PARTS

DESIGNED AND

MANUFACTURED ONLY BY

INTERLAKE SPECIFICALLY

FOR YOUR M2000 STITCHER

Section 1

INTRODUCTION

MODEL 405

BINDERY MATE

Your stitcher with the M2000 Stitching Head has been engineered and developed to provide you with the

finest equipment available for your stitching needs. With proper care and maintenance it will give you years

of satisfactory efficient service. This manual shows you how to get top performance from your stitcher and

is divided into 7 major sections.

Read the Bindery Mate Manual throughly. Study it carefully. Best stitching performance will be assured,

if all the adjustments are made as instructed, so that you get the following desired results.

1. Good Cut-Off

2. Uniform wire draw

3. Equal leg length

4. Proper clincher alignment

5. Sufficient compression

When ordering parts or requesting information, please state: Quantity required, part number, part name,

model and serial number of your stitcher.

Bindery Mate Serial Number____________________

Bindery Mate’s M2000 Head Stitcher Serial Number____________________

Here are the instructions on

how to install

operate, maintain, and make

repairs on your

BINDERY MATE

PRODUCT SPECIFICATIONS

Unit Weight: Overall: 30 Lbs.

Without Wire Spool: 25 Lbs.

Unit Envelope Size: Height Length Width

Overall: 27" 15" 10"

Without Tables and Wire Guide: 22" 12 1/2" 4"

Wire (Interlake 417-0025)

Wire Material: 120,000 to 150,000 p.s.i. tensile strength

tinned steel wire

Wire Size: 25 Gauge (.020" Diameter)

Wire Spool Weight: 5 Lb. Spool (Fully Loaded Wire)

Stitching Speed 173 stitches per minute, full load capacity.

199 stitches per minute, minimum load

capacity.

Stitching Capacity (20 Lb. Bond Paper)

Minimum Stitching thickness adjustment .94" Wire Draw, Approx. 57,000 stitches

per 5 Lb. coil.

Maximum Stitching thickness adjustment 1.24" Wire Draw, Approx. 43,000 stitches

per 5 Lb. Coil.

Maximum Stitching thickness: 1/4"

Stitcher: M2000 Head CTTT-2605-T3

(Equipped with faceplate adjustment lever)

Table (Flip-Up)/Saddle (Flip-Down)

Length: 10"

Width: 4 3/4"

Side Guides: Pop-Up/Pop Down pins in arms which adjust from 7/8" to 9 5/8" from center of clincher.

Corner Guides: Pop-Up/Pop Down pins in table for 45 degrees corner stitch.

BINDERY MATE

PRODUCT SPECIFICATIONS

Auxiliary Rear Table (For flat work support when deep throat table stitching)

Length: 10"

Width: 3"

Throat Depth: 4" Max.

Stitch Modes:

Work Trip (For Table Mode): Plug foot switch into rear of housing.

Foot Trip (For Saddle or Table Mode): Manual Switch Control.

Master-Secondary (For use with Plug master into 2nd-3rd units for

multiple stacked unit): side by side multiple stitch (4 1/2 in.

min. centers).

Quick adjust for 3/16" to 4" throat depth.

Jog: Push in and turn knob, on rear of housing,

for manual forward or reverse operation.

Electrical

Input: 115 V.A.C. 60 HZ

(Model 305)

Control Circuit: 12 V.D.C.

Motor: 1/20 HP, 90 V.D.C.

Circuit Breakers: 1 AMP for 115 V.A.C. Input

Mounting:

2 3/4"

Table

2 1/2" Max

1/2" Min

CAUTION

Do not operate stitcher until operating

instructions have been read and understood-

do not operate stitcher at anytime without

work under the head.

CAUTION

FOR YOUR SAFETY, MAKE SURE ALL

COVERS ARE PROPERLY IN PLACE

BEFORE OPERATING MACHINE

DANGER

KEEP HANDS CLEAR OF

STITCHING AREA

CAUTION

THE SUPPLY CIRCUIT FOR ANY

405/406 SERIES UNIT MUST USE A

15 AMP MAXIMUM FUSE OR

CIRCUIT BREAKER. THE SHORT

CIRCUIT CAPACITY OF THE

SUPPLY CIRCUIT MUST NOT

EXCEED 2000 AMPS.

Section 2

SAFETY PRECAUTIONS

AND PROCESURES

SAFETY

1. Make sure electrical power is turned off before

performing any adjustment or maintainence.

2. Keep hand, tools, hair, and clothing clear of

stitching area.

3. Become familiar with the moving components

of your machine. Keep fingers away from areas

that could pinch or cut.

4. Observe your plant safety rules.

5. Exert “good housekeeping” in your work area.

Keep it as clean and uncluttered as possible.

6. A well maintained machine is a safer machine.

Clean and lubricate the machine at regular

intervals. Check machine daily for broken or

worn parts. Replace as necessary. DO NOT

attempt to operate the machine if a part is

broken.

7. Route all electrical cables away from pedestrian

transportation lanes.

8. See “Safety Guards/Cover” information. It

points out areas where additional caution should

be exercised. If you are unsure how to safely

operate or maintain your Stitcher, contact your

Service Representative.

SAFETY GUARDS/COVER

A. Grey Plastic Cover: Covers frame, motor,

mechanical, and electrical components.

B. Front, Clear Plastic, Guard Assembly: A three

position guard. In the fully downward position

the guard is spring loaded to: cover the M2000

Head, and work trip adjustment knob; restrict

access to the stitching area; depress a limit switch

to allow the machine to operate. The guard can

be swung up to its first detent position (about

70 deg.) to allow access to the work trip

adjustment knob and lower portion of the M2000

Head. The guard is swung up to its second

detent position (about 155 deg.) to allow total

access to the M2000 Head for faceplate

adjustment, lubrication, and wire threading.

ATTENTION

LE CIRCUIT D'ALIMENTATION

DESTINE A UNE UNITE DE LA SERIE

405/406 DOIT COMPORTER UN FUSIBLE

OU UNE PROTECTION THERMIQUE

CALIBREE A 15 AMP MAXIMUM. LA

CAPACITE DE COURT CIRCUIT DU

RESEAU NE PEUT PAS DEPASSER 2000

AMPS.

Section 3

ASSEMBLY, LUBRICATION

INSTALLATION

Note:

These instructions must be followed to insure

proper installation, efficient operation and the

prevention of serious damage to your stitcher.

Before Unpacking:

Examine the outside of the crate or carton for any

visible damage. If damaged DO NOT UNPACK

THE STITCHER. Notify the carrier who delivered

the stitcher.

After Unpacking:

Examine your stitcher carefully for any damage in

transit. If damaged, DO NOT INSTALL THE

STITCHER. Notify your nearest representative and

the carrier who delivered your stitcher.

Make certain that you get a signed copy of the

Carrier Inspector’s Report of the damage incurred

ASSEMBLY (FIGURES 1,2,3)

1. Clamp the Bindery Mate to a table or bench

(see "Mounting" page 3). Assemble per figure

2. Install Table/Saddle (Index A) to Table and

Clincher Bracket (Index B) using the two

shoulder screws (Index C). Shoulder of screws

should extend through table and bottom out

inside of table/clincher bracket.

3. Turn Trip lever Knob (Index D) counter

clockwise and move the work trip (Index E) all

the way toward the clincher (Index F). Install

the Auxiliary Table (Index G) and Paper Guide

(Index K) to the stand using the two .25-28 x

.375 socket head cap screws and flat washers

(Index H,I). The top surface of the auxiliary

table should be at the same height as the main

table. NOTE: The auxiliary table MUST

NEVER TOUCH THE WORK TRIP OR

STITCHER WILL ACTIVATE (SEE

FIGURE 3).

4. Install Wire Guide Spring into wire guide bracket

of M2000 Head.

Wire Spool Washer

Wire Spool Stud

Support

Conical Spring

Spool Retainer

Coil of Wire

Hair Pin Cotter

NOTE: Slide coil of wire onto

spool stud so that the wire will feed

upward from the rear

NOTE: AUXILIARY TABLE

"G" MUST NEVER TOUCH

WORK TRIP "E"

Figure 1

(QF27F1)

Figure 2

(QF27F2)

Figure 3

(QF27F3)

Figure 4

(CTTT2605T3 Scene 3, 4)

THREADING WIRE AND

ADJUSTING WIRE

STRAIGHTENERS (See fig. 4)

1. Draw wire by hand, from the the coil (Index A).

2. Thread the wire through the slot (Index B) at

the end of the wire guide spring, through the

wire guides (Index C), between the thin and

thick felt wire wipes (Index D), through the

upper wire straightener (Index E), and through

the lower wire straightener (Index F).

3. Release the rotator operating spring (Index H)

from the rotator and swing it to the left.

Remove Rotator (Index K).

4. Thread the wire between the tension pawl and

tension roll (Index G). Feed the wire through

the wire cutter lead-in hole (Index I) in the

bottom of the face plate.

5. Push grip post to left to open the grip (Index J).

Insert wire and release the post so that the grip

engages the wire for feeding into the rotator.

FELT WIPE PADS

LUBRICATION

AND MAINTAINANCE:

(FIGURE 5)

IMPORTANT! In order for the stitchers to operate

properly, the felt wire wipes MUST be rotated and

dampened with SAE 20W oil before each new spool

of wire (50,000 to 70,000 stitches). Replace felt

pads when they become so dirty that they cannot

be rotated to a clean spot.

6. To check adjustment, hold open grip (Index J

and pull about 1 1\2 feet of wire from below

face plate. Cycle machine once by hand to cut

wire. Cycle machine again by hand to observe

wire straightness. The wire (Index L) should

point straight down, prior to being cut, as shown

in Figure 4 .

7. Adjust the upper wire straightener, beginning at

position shown, (Index E, Figure 4) so that the

wire points straight down. Adjust the lower

wire straightener, beginning at the 3:00 o'clock

position, (Index F, Figures 4) so that the wire

(Index L, Figure 4) feeds straight down.

8. Replace the rotator and rotator operating spring.

NOTE:

When changing coils or wire sizes, check straightners

to insure proper wire feed.

Dirty area of pads has been slightly

rotated so that a clean area of pads

can be used for the next wire spool.

1. After every wire

spool, rotate the dirty

area of the pads

slightly so that a clean

area can be used for

the next wire spool.

2. Dampen both pads

(about 30 to 40

drops) using an SAE

20W oil.

Rotate

Figure 5

(CTTT2605T3 Scene 5)

Typically, the 1/2 inch crown stitcher will run for

1,000,000 cycles without additional lubrication.

However, the following procedure used after each

spool of wire will assure optimum life and

performance. Use ISP lubricant #CA9640.

A. Inject lube into hole, or remove and lube shafts.

B. Wipe area clean and inject a small amount of

lube into cam area.

C. Remove rotator, wipe rotator clean and lube

rotator body.

D. Apply lube to rotator ramp.

E. Wipe clean inside of rotator holder.

STITCHING HEAD

LUBRICATION: (FIGURES 6 & 7)

Figure 6

(CTTT2605 Scene 5)

F. Inject a small amount of lube into cam area of

driver bar.

G. Inject lube into cutter operating slide.

H. Wipe driver clean, and apply a light coating of

lube.

After prolonged use (or storage) accumulations of

wire dust, dirt, or other contaminants can mix with

the stitcher lubricant. This will reduce the lubricant's

effectiveness. The following procedure is

recommended every 1,000,000 cycles.

1. Disassemble the head and clean all parts.

2. Lightly lube all sliding surfaces using ISP

lubricant #CA9640.

3. Double check lube points A through H.

Figure 7

(CTTT2605 Scene 6)

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