Ives 112HD Series Manuale utente

112HD & 224HD Series Concealed Continuous Hinges

Installation Instructions

829168-00

CAUTION

Please follow the installation instructions carefully. Not doing so may result in improper installation and void

the manufacturers guarantee. These hinges have a permanent, factory applied lubricant. Removal or

alteration of this lubricant, anodizing or painting of the product in the field will void the guarantee.

Note: All standard length hinges are supplied slightly shorter than nominal door height to avoid threshold or carpet

ing clearance problems. All uncut hinges are templated and non handed. Use the same model for both right and left

hand openings. If hinge is longer than door and needs cut, follow instructions below. Once the hinge is cut it becomes

handed because the cut end must go on bottom.

Determine hinge height.

Cut hinge.

Fold hinge so that channel is up.

Starting on channel, cut through entire hinge

along line.

Debur all cut edges with file.

If hinge is taller than door, hinge must be cut to match

door height. Hinge must not be taller than door height.

Mark hinge with line where cut is needed.

INSTALLATION NOTES

No reinforcing is necessary e cept on e tremely high frequency, e tremely heavy

or e tra-wide doors. Rivet nuts are required in the frame and door when door

weight e ceeds 450 pounds (up to 600 pounds).

If the mullion is between the doors, treat as a single door installation. If the

mullion is behind the doors, treat as a double door installation.

Reinforcing and Rivet nuts:

Pairs of Doors with Mullions:

If more than 13.5 is cut from

bottom of hinge, a set screw

bearings will be cut off. This

set screw bearing is required

for proper operation.

In this case remove the set

screw bearing from the cut off

section by loosening set

screw and sliding back

channel.

Loosen set screw(s) on

hinge, slide back channel,

and replace a non set screw

bearing with a set screw

bearing.

Slide channel back into place

and tighten all set screws.

Special note, when cutting off

more than 13.5 .

HINGE CUTTING (IF NECESSARY)

Set screw

bearing

Channel

C UTION

83, 85, and 95 hinges require 2 set

screw bearings.

120 hinges require 3 set screw bearings.

Page 2 of 2 829168-00(1)

Mount hinge to door.

Mount door to frame

Check for proper operation

and clearances.

Place door leaf of hinge

against hinge edge of

door so that top of hinge

is flush with top of door.

Hinge aligment lip must

lay flat against full length

of door.

With hinge held firmly in place, mark all hole locations on

frame using center punch.

Drill all holes as in step 1.

Attach hinge leaf to door using fasteners provided and #3

phillips drive. See screw chart below.

Note: Fasten top screw first, and bottom most screw

second, making sure hinge is aligned correctly.

With door held securely,

position door 90 degrees to

opening and align mounting

holes in frame leaf of hinge

with marks on frame made

in step 1. Note: An angle

block, jack or shims will be

helpful in positioning the

door properly.

With hinge and door held

securely and accurately in

place, install #12-24 flat

head screw through top hole

in frame leaf of hinge and

into frame. Align other

holes and install all

other remaining screws.

Close door and check for

proper operation.

Check push side of door for

proper clearances. Clearance

for single door is shown to the

right and double door is

shown below.

Check with NFPA 80 manual

for clearance requirements

on FIRE-RATED openings.

1/8”

Door

Frame

Mark frame hole locations.

Open hinge and place frame

leaf flat against surface of

frame leaving 1/8” gap

between top of hinge

and frame header.

Hinge lip should be

held tight against the

frame face from top

to bottom.

Mark all hole locations

on frame using center punch provided.

Drill all holes using #13 (.185”)

or 3/16” (.188”) drill for metal frame.

For wood frame use 5/32” (.156”) drill. Optional

wood screw pack required.

DO NOT install hinge to frame at this time.

1/8”

5/16”

1/8”

5/16”

1/8”

5/16”

3/16”

INSTALLATION

Flush

Door

Top view

Door

1/8”

Screw Chart

#12-24 flat head screws

#12-24 flat head screws (frame)

#12 x 1-1/2” flat head wood screws (door)

#12 x 1-1/2” flat head wood screws

Metal frame &

metal door

Metal frame &

wood door*

Wood frame* &

wood door*

Door & Frame

Material Screw Type

*Optional wood screw pack required.

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