Jadever JCL Manuale utente

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0 JCL Service Manual - www.cantudong,com

Contents

1. Assembly Drawing

1-1 Explosive view……………………………………………………………………

1-2 Part list…………………………………………………………………………….

2. Electronic Construction

2-1 Block diagram…………………………………………………………………….

2-2 Circuit diagram……………………………………………………………

3. RS-232 Communication

3-1 RS-232 connector………………………………………………………………..

3-2 RS-232 circuit diagram…………………………………………………….......

3-3 Option……………………………………………………………………..

3-5 Time setting………………………………………………………………………

3-6 RS-232 output format…………………………………………………………..

4. Adjustments and Settings

4-1 Model setting…………………………………………………………………...

4-2 Single point calibration………………………………………………………...

4-3 Linear calibration……………………………………………………………….

4-4 Function setting ………………………………………………………………..

4-5 Scale initialization………………………………………………………………

4-6 Set division……………………………………………………………………...

4-7 Offset value display and key test……………………………………………..

4-8 Unit switch operation…………………………………………………………..

5. Trouble Shootings

5-1 Primary checks………………………………………………………………...

5-2 Problems and solutions………………………………………………………..

5-3 Error message………………………………………………………………….

6. Parts Replacement

6-1 Main board replacement …………………………………………………….

6-2 Load cell replacement…………………………………………………………

6-3 Rechargeable battery replacement ………………………………………...

6-4 RS-232 replacement………………………………………………………….

6-5 Keypad replacement………………………………………………………….

6-6 LCD replacement………………………………………………………………

7. Applicable Version and Software……………………………………………

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1.Assembly Drawing

1.1 Explosive view

1-2 List of parts

No.

Part Name

Quantity

Part No.

Material No.

Xm JCL front panel

JCL-1

20-1925-0001

Xm Keypad

JCL-2

21-0506-0010

Xm Leveler

JCL-3

02-0108-0003xm(14mm)

Xm Transformer

JPL-4

61-0003-0400

Xm Switch

JCL-5

60-0000-0000xm

Xm Socket

JCL-6

60-0503-0001xm

Xm JCL main board

JCL-7

80-0124-0000

Xm Bottom cover

JCL-8

02-0000-6020

Xm Lower support

JCL-9

10-0425-0100

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Xm Shipping protection screw

JCL-10

31-0404-0000xm

Xm Leveling foot

JCL-11

01-0100-0030

Xm RS232 board

JCL-12

80-0900-2200xm

13-1

Xm TRUE-TEC load cell-10k

JCL-13

51-0701-0010

13-2

Xm TRUE-TEC load cell-20k

JCL-13

51-0701-0020

13-3

Xm TRUE-TEC load cell-35k

JCL-13

51-0701-0030

Xm Rechargeable battery

JCL-14

61-0201-0098xm

Xm Battery cover

JCL-15

02-0000-6030

Xm Rear display

JCL-16

80-0126-0010

Xm Upper support

JCL-17

10-0425-0000

Xm Upper cover

JCL-18

02-0000-6000

Xm Rear panel

JCL-19

20-1925-0010

Xm Plastic weighing pan

JCL-20

02-0000-6040

Xm Stainless Steel weighing pan

JCL-21

12-0000-1200

2. Electronic Structure

2 – 1 System block

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2-2 Circuit diagram

MCU

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POWER

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DISPLAY

REAR DISPLAY

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3. RS-232 communication

3-1 RS-232 connector

3-2 RS-232 Circuit Diagram

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3-3 Option

Scale to printer

Scale to BP545D(TDP) printer

Scale to SH-24（TP）printer

Universal 25 pin (male) to 9 pin (male) RS-232

connecting cable.

Universal 25 pin (male) to 25 pin (male) RS-232

connecting cable.

Scale to ZEBRA printer

Scale to EZ printer

Universal 25 pin(male) to 9 pin(male) RS-232

connecting cable.

Universal 25 pin(male) to 9 pin(male) RS232

connecting cable.

Scale to PC

1. Get receiving program ready on your computer.

2. Please set the print mode as “Prt.Co” (continuous print, the scale will output the data to

the PC continuously).

Commonly used 9 female ~25male RS232 connecting wire.

Note: The hollow dots represent male connectors and the black dots represent female

connector.

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Scale to light tower

The pin of light tower

Pictures

The light tower should be connected to the 25-pin

(male) socket.

Light tower to scale

Picture

That is commonly used 25pin port (male) ~ 25 pin

port (female) RS232 connecting wire.

Note: The hollow dots represent the male

connectors and the black dots, female connectors.

Note: after the light tower connected to scale properly, the corresponding lamp will light

up to indicate the result of quantity check.

Red lamp on: The quantity of weighing articles on the weighing pan exceeds the upper limit.

Green lamp on: The quantity of weighing articles on the weighing pan is between upper and

lower limits.

Orange lamp on: The quantity of weighing articles on the weighing pan is less than lower limit

and the weight of the articles is more than 20 divisions.

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Scale to PC and light tower

Example of option

Option

External Device

Print out format

AP1

RS232+RTC+Relay

＋

TDP



AP2

RS232+RTC+Relay

＋

SH-24（TP）



Wire connection

Pictures

Note: The hollow dots represent the

male connectors and the black dots

are for female connectors.

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