JB Pipepuller 1700 Manuale utente
MODEL 1700
OPERATOR’S MANUAL
The New Generation of Pipe Pullers
MADE IN THE USA
PATENT #6969217
Revised Addition 02 - October 2017
JB Pipepuller l Table of Contents 1
TABLE OF CONTENTS
INTRODUCTION..................................................................................................2
SPECIFICATIONS / FEATURES......................................................................3
GENERAL CONSIDERATIONS .......................................................................... 4
SAFETY...............................................................................................................5
PARTS DESCRIPTION .......................................................................................9
OPERATION.......................................................................................................11
MAINTENANCE................................................................................................ 19
J-HOOK DIAGRAMS....................................................................................... 20
POST ADJUSTMENT CHARTS....................................................................... 21
J-LINK DIAGRAMS ........................................................................................24
TROUBLESHOOTING........................................................................................ 26
LIMITED WARRANTY.................................................................................... 29
NOTES.............................................................................................................. 30
OPERATOR’S MANUEL
Introduction l JB Pipepuller
2
INTRODUCTION
It is the responsibility of the owner and operators of this equipment to
read and understand the information contained in this manual. Improper
use due to failure to follow safety guidelines and become familiar with the
pipepuller could result in serious injury or death. The information in this
manual will cover important safety tips, recommended maintenance, and
other general information. Following these recommendations will provide
the operator with safe, efcient use of this equipment. Keep this manual in
a safe place for future reference. In the event your JB Pipepuller chang-
es ownership, this manual MUST accompany the machine. Additional
manuals are available by contacting Basinger Manufacturing.
To ensure your JB Pipepuller remains in top working condition, it requires
general maintenance. General cleaning as well as routine maintenance
is necessary and will be highlighted in this manual. Safety messages and
decals are located on the pipepuller as well as in this manual. It is the oper-
ator’s responsibility to read and follow these safety messages.
In the event replacement parts are needed, contact Basinger Manufac-
turing. Using unapproved replacement parts will void the warranty and
could compromise the safe operation of your equipment.
Upon receiving your pipepuller, use the space below to record informa-
tion for future reference.
Contact Information
Jon Basinger, President/CEO
Basinger Manufacturing, LLC
4080 E. Hook Waltz Rd.
Elida, OH 45807
Phone: (419) 296-5040
E-Mail: jon@jbpipepuller.com
Date of Purchase: ______________________________________
Model:________________________________________________
Serial Number:_________________________________________
JB Pipepuller l Specifications l Features 3
FEATURES
n Self- releasing Strut — Hydraulic Release System (Patented)
n Extendable Strut Up to 14 Feet — 24” Stackable Extensions
n Solid Pull J-Link system — Eliminate Chains and Cables
n Cordless Remote — Reception Good for 150’
n Voltage Meter — Keep Track of the Voltage in the Battery
n Shut Off Switch
n Steel Pallet — Used to Store All Parts on and Shipping
n Three Sizes of J-Hooks — Used to Hook onto Boxes
n Laser Friendly — Pipe Puller Design Allows Laser to Shoot thru Lower Shoe
n Adjustable Wheels — Allows for Perfect Fit in Round Pipe
JB PIPEPULLER SPECIFICATIONS
MODEL 1600
Weight 690 lbs.
Height 43 inches
Length 71 inches
Width 24 inches
PSI 3000 pounds
Hydraulic Oil Capacity 9 quart
Pulling Force 15.5 tons
Battery 12 Volt Deep Cycle
(1450 Cold Cranking Amps)
General Considerations l JB Pipepuller
4
GENERAL CONSIDERATIONS
n In order to show detailed parts of the pipepuller, some photographs
may be shown without proper safety equipment in place.
NEVER operate the machine without proper safety equipment
in place. NEVER alter or modify the safety equipment.
nIt is the responsibility of the owner and operators to thoroughly read
and understand this manual.
nThe instructions in this manual are meant to provide guidance as you
become familiar with your pipepuller. As the operators gain familiarity
with this machine, he/she can develop operations specic to their
operating environment.
nBasinger Manufacturing may make periodic updates to the design
or construction of the JB Pipepuller. These updates may cause
a slight variation in design and/or construction.
n Directional identiers including left, right, front, rear, top, bottom, etc.
are made assuming the operator is positioned facing the hydraulic
valve selector.
nProper shoring and safety precautions must be in place
when working below grade.
JB Pipepuller l Safety 5
SAFETY
This manual contains safety messages designed to alert the user to
exercise caution in certain situations. Take a moment to review the safety
symbols and their meanings below.
This safety alert symbol is used to alert the operator of physical
injury hazards. Read the warnings to avoid risking injury or death.
This symbol marks a recommended practice to directly
or indirectly avoid personal injury or property damage.
If not avoided, the scenario could result in minor or moderate
personal injury. This is also used to alert the user of unsafe
practices.
If not avoided, the scenario could result in death or serious injury.
This warning presents a lesser degree of injury than those labeled
with DANGER.
If not avoided, the scenario will result in death or serious injury.
This indicates the most extreme circumstances.
Safety l JB Pipepuller
6
SAFETY Continued
Safety Warning Decals
The following safety warning decals located on the JB Pipepuller
indicate a potential for personal injury if appropriate precautions are
not taken. It is the operator’s responsibility to review all safety and
operational information prior to operating the JB Pipepuller.
JB Pipepuller l Safety 7
Training
nFailure to follow the safety instructions in this manual could result
in severe personal injury or death as well as damage to personal
property. Keep in mind the safety instructions found in this manual
are not all inclusive. The operator must exercise common sense
and practice safe operations while using this equipment.
nShould questions regarding this manual arise,
contact Basinger Manufacturing.
nAll operators of this equipment should actively practice the following:
nBe familiar with operating the controls while running the machine.
nBe familiar with emergency shutdown procedures.
nAlways provide new operators with appropriate training.
NEVER allow an inexperienced person to operate the machine
without proper training.
nALWAYS take necessary precautions to protect yourself
from pressurized hydraulic uid. Use a rag, cardboard, etc.
to check a connection for leaks—NEVER use your hand or other
body part. Always wear appropriate eye protection, clothing,
and footwear.
n
Unqualied individuals are to never operate this equipment.
Basinger Manufacturing has designed and manufactured this equipment
with safety and efciency in mind. It is important to remember that safety ulti-
mately lies in the hands of a procient and safety-minded equipment operator!
Use extreme caution while operating in open trenches. Proper shoring
is required prior to beginning work.
In the event hydraulic uid contacts your eyes or punctures your skin, you
must immediately seek medical treatment by a physician. Even the smallest
wound is considered a serious injury and will result in serious injury or death
if not treated immediately.
Pre-Work Safety Review
Use this safety review as a checklist to refresh yourself with safe operating
guidelines. This checklist is not all-inclusive and should include additional condi-
tion-specic considerations based on the operator’s experience.
n The operator must read and understand this operator’s manual before operating
the JB Pipepuller.
n Unqualied persons are to remain clear of the work area.
nAlways place the pipepuller on level and stable ground.
nWhen transporting this machine, always lower the inner post and lock
the wheels in place.
nUse proper slings rated for the listed capacities on the pulling chart.
nAlways step out of the culvert when applying pressure.
nAlways relieve pressure before re-entering the culvert to inspect the joint.
nWear appropriate personal safety equipment including, but not limited to,
hardhat, safety-toe footwear, hearing protection, safety glasses and gloves.
Cover exposed skin while working on/operating the equipment. Avoid loose
clothing, jewelry, hair, or anything that could become tangled in moving equipment.
nPurge the air from the hydraulic system by actuating hydraulic controls until all air
is removed from the system. This procedure must be performed any time
a hydraulic hose is disconnected and prior to initial service. Take extra caution
to prevent dirt and debris from contaminating the hydraulic uid reservoir
as this may cause failure of the hydraulic system.
nFunction check all controls to ensure they match the appropriate operation
of the machine as indicated in this manual.
nReplace hoses or sleeves if damaged or if protective sleeve cannot be properly
positioned or secured.
n All hydraulic hoses, ttings, and valves must be in proper working condition.
Inspect for abrasions, cuts, kinks, excessive wear, and sharp angles
in hydraulic hoses.
nInspect safety warning decals. If they are missing or not legible, replace them.
nEnsure all safety guards are in place and in good repair. If needed, replace them.
n Other condition-specic safety procedures as deemed necessary by an experienced
operator.
nBe aware of overhead obstructions including power lines and dead branches.
n NEVER operate ANY kind of equipment while under the inuence of drugs or alcohol.
n Always use equipment during the day or with sufcient supplemental lighting.
n ALWAYS know what’s below. Dial 811 if working near public utilities and pipelines.
Safety l JB Pipepuller
8
SAFETY Continued
JB Pipepuller l Parts Description 9
10’ Tall
8’ Tall
6’ Tall
4’ Tall
Upper Shoe
Inner Post
Strut Extensions
Standard Strut
Selector Valve
Power Unit
Pull Cylinder
Key Link
Short Link
J-Hook
Medium J-Link
Long J-Link
Lower Shoe
Battery
Strut Cylinder
Lift Here
Medium J-Link
PARTS DESCRIPTION
Short Post
Selector Valve
Power Unit
Pull Cylinder
Pull Clevis
J-Hook
Lower Shoe
Battery
Lift Here
Outer Post Strut
Remote Receiver
Bushings
Front Mount Tube
Front Mount
Stabilizer
JB Pipepuller with Front Mount Tube
(Used on Culverts 4’ Tall and Shorter)
JB Pipepuller Base Unit
(Used on Reinforced Concrete Culverts 4’-10’ Tall)
nAlways bolt heavy duty strut
extentions first to lower strut.
n ALL Strut Extensions must be
bolted on with grade 8 bolts,
nuts and lock washers.
Torque at 100 ft. lbs.
Indice
