Jbc PHSE-KA Manuale utente

IR Preheater Set

Ref. PHSE-KA

INSTRUCTION MANUAL

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Packing List

The following items should be included:

Power Cord ............................................... 1 unit

Ref. 0009417 (100V/120V)

0009401 (230V)

Thermocouple .............. 1 unit

Ref. PH218

Kapton Tape .................. 1 unit

Ref. PH217

Manual ............................ 1 unit

Ref. 0021330

Ref. PHSE-KA

IR Preheater Set

IR Preheater Support ............................. 1 unit

Ref. PHS-SA

Heater Unit

Console

IR Preheater .............................................. 1 unit

Ref. PHSE-1A (120V)

PHSE-2A (230V)

PHSE-9A (100V)

RJ45 Cable ................................................ 1 unit

Ref. 0019914

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Features

Pedal socket (optional)

Ref. P-005

Heating Areas

Power socket

Power

Fixing brackets for

PHS-SA IR

Preheater Support

Heater Unit

Console

2,8” Color

TFT screen

Start / Stop

USB-B connector

Zone B

Zone A

RJ45 connector

to Heater Unit

USB-A connector

Foot for vertical set up

Push the button

to fold the foot

USB-B connector

RJ45 connector

to Console

RJ12 connector

to Robot

Thermocouple

connectors

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28mm

50mm

70mm

Remove these knobs for

the low level if necessary

It allows adjustment for 3 heights between the PCB and the Heating Area of the PHSE-A Heater

Unit.

Low level

High level

Medium level

PHS-SA Features

Clamp knobs

Sliding guide

Spring guide

Allen key

Height Adjustment

For fixing irregular

shaped PCBs to

the support.

For fixing identical

PCBs in the same

position.

Slot clamps

After loosening the SP guide knobs, push the

PCB against the SP guide and lift out.

Place large PCBs on

the 4 rubber caps

Push the PCB against the SP guide, position it

and tighten the SP guide knobs.

Changing PCBs of the same batch

The support lets you place PCBs of the same batch so as to always heat the same area.

Use the sliding guides to change the PCBs.

Removing the PCB Placing another PCB

Reworking large PCBs

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USB flash drive is connected.

Station is controlled by a PC.

Station is controlled by a robot.

Station software update.

Press INFO to start the process.

Warning.

Press INFO for failure description.

Error. Press INFO for failure description,

the type of error and how to proceed.

System notifications (Status Bar)

Menu Options

Station

Information

Instant power

supplied to

heater

Status

indicator

Temperature mode

Status bar

*Original PIN: 0105

Thermocouple

selected temp.

and mode

· Control

· Protection

· Info

General Work mode Profile editor

ResetGraphics Files

Press INFO for each parameter description.

Available languages: English, Spanish,

German, French, Italian, Portuguese,

Japanese, Chinese, Russian and Korean.

Thermocouple

current temp.

Select Temp. mode from the Work mode menu. In this mode the heater unit maintains the selected

temperature for the TC1 thermocouple as long as the other TCs do not reach the control/protection

temperature limit.

TC1 current

and selected

Temperature

14:15

20ºC

Power

45%

TC1

45ºC

Selected 150ºC

TC2

P100ºC

20ºC

TC3

P100ºC

20ºC

TC4

P100ºC

Instant power

supplied to

heater

Status

indicator

Selected

Power

Power mode

Status bar

Select Power mode from the Work mode menu. In this mode the heater unit maintains the selected

power as long as the thermocouples do not reach the control/protection temperature limit.

Thermocouple

current temp.

Thermocouple

selected temp.

and mode

· Control

· Protection

· Info

Thermocouples

Select Thermocouples from the Work mode menu to set them up.

The thermocouples (TC) can work in three diferent ways depending on what is needed.

· Control: the unit mantains the selected temperature.

· Protection: the Heater Unit stops if the TC reaches the selected temperature.

· Info: the TC temperature is shown in the work screen.

The TC1 is always working in Control mode for the Temperature mode as well as for Profiles mode.

The temperature of each TC can also be selected from the work screen.

14:15

20ºC

Power

45%

Selected power

45%

TC1

P100ºC

20ºC

TC3

P100ºC

20ºC

TC4

P100ºC

20ºC

TC2

P100ºC

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For repetitive jobs we recommend running profiles without the Thermocouple (TC). In order to do

so, the Teach profile mode has to be executed before running any profile. It can be executed from

the Work mode menu if the Profiles mode is selected. Once the profile has been run to the end, the

system has all the process data which you can save.

Once it is saved, you can run this profile without connecting the Thermocouple (TC). The heating

process will be the same as long as the same working conditions are respected.

The profiles which already have the data from the Teach profile are marked with this symbol

These profiles can be run either with or without the Thermocouples. It can be chosen from the

Profiles mode work screen:

Teach profile

Select Profile mode from the Work mode menu. In this mode the heater unit regulates the

temperature of the TC1 thermocouple according to the selected profile as long as the other TCs do

not reach the control/protection temperature limit.

Profiles mode

14:15

20ºC

TC1

Stop

20ºC

TC2

PROFILE1

200

100

20ºC

TC3

20ºC

TC4

· Add point

· Delete point

· Load profile

· Save profile

· Exit

Data for

these points

Profile name

Profile editor

The Profile editor can be opened from the main menu or from the Profiles mode work

screen by pressing the ‘OK’ button.

In this mode you can edit as many as 25 profiles of temperature.

Options

Profile

editor

JBC set profiles

There are 3 profiles predefined by JBC: A, B and C. The difference between them is the number of

steps: 2, 3 or 4. The thicker your PCB is and the more layers it contains, the more steps are needed

to obtain a gradual warming.

These profiles are not modifiable but can be used as a template to create your own profiles.

JBC-A

2 steps

JBC-B

3 steps

JBC-C

4 steps

PCB reference

specifications:

FR4 1,6mm thick

and 2 layers.

FR4 2,2mm thick

and 6 layers.

FR4 1,6mm thick

and 6 layers.

Profiles set using the low position of the PHS-SA Support (28 mm in height between the PCB and the heating area).

14:15

5m 00s

150ºC

PROFILE1

200

100

0 60 120 180 240 300

Point

2/4

Temp Time

2m 00s

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Process analysis

By pressing Graphics in the main MENU, temperature of TC1 thermocouple and power

ﬁgures in real time are displayed.

17:14

Temperature

Power (%)

Ext.Temp[ºC]

100

150

200

250

300

Power[%]

Graphics

Switch Y axis

between power

and temperature

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