Jetter JXM-IO-E30 Manuale utente

User Manual
JXM-IO-E30
Expansion module
We automate your success.
60883467_03

Jetter AG
Graeterstrasse 2
71642 Ludwigsburg Germany
Germany
Phone
Switchboard +49 7141 2550-0
Sales +49 7141 2550-621
Technical hotline +49 7141 2550-444
E-mail
Technical hotline [email protected]
Sales [email protected]
www.jetter.de
Translation of the german original User Manual
Revision 2.27.1
Date of issue 10/7/2022
This document has been compiled by Jetter AG with due diligence based on the state of the art as
known to them. Any revisions and technical advancements of our products are not automatically
made available in a revised document. Jetter AG shall not be liable for any errors either in form or
content, or for any missing updates, as well as for any damage or detriment resulting from such
failure.

Jetter AG Table of Contents
User Manual – JXM-IO-E30 iii
Table of Contents
1 Introduction......................................................................................................................................... 6
1.1 Information on this document ...................................................................................................... 6
1.2 Typographical conventions.......................................................................................................... 6
2 Safety ................................................................................................................................................... 7
2.1 General Information..................................................................................................................... 7
2.2 Purpose ....................................................................................................................................... 7
2.2.1 Intended use.................................................................................................................... 7
2.2.2 Usage other than intended .............................................................................................. 7
2.3 Warnings used in this document ................................................................................................. 7
3 Product Description ........................................................................................................................... 9
3.1 Variants ....................................................................................................................................... 9
3.2 Design ......................................................................................................................................... 9
3.3 Product features ........................................................................................................................ 10
3.4 Diagnostic capability via LEDs .................................................................................................. 10
3.5 Nameplate ................................................................................................................................. 11
3.6 Scope of delivery ....................................................................................................................... 11
4 Technical specifications .................................................................................................................. 12
4.1 Dimensions................................................................................................................................ 12
4.2 Mechanical specifications.......................................................................................................... 13
4.3 Electrical properties ................................................................................................................... 13
4.4 Environmental conditions .......................................................................................................... 14
4.5 EMI values................................................................................................................................. 14
4.6 Outputs ...................................................................................................................................... 16
4.6.1 Current diagnostics at the outputs................................................................................. 18
4.6.2 Overcurrent trip at outputs............................................................................................. 18
4.7 Inputs......................................................................................................................................... 19
5 Mechanical installation .................................................................................................................... 21
5.1 Requirements for installation location and mounting surface .................................................... 22
5.2 Mounting orientation .................................................................................................................. 23
5.2.1 Allowed mounting orientations....................................................................................... 23
5.2.2 Forbidden mounting orientations................................................................................... 24
5.3 Installing the expansion module ................................................................................................ 25

Jetter AG Table of Contents
User Manual – JXM-IO-E30 iv
6 Electrical connection........................................................................................................................ 26
6.1 Pin assignment .......................................................................................................................... 28
6.1.1 MOLEX connector ......................................................................................................... 28
6.2 Measures for use in the industrial sector................................................................................... 30
7 Identification and Configuration ..................................................................................................... 32
7.1 Identification .............................................................................................................................. 32
7.1.1 Device information......................................................................................................... 32
7.1.2 Electronic Data Sheet (EDS)......................................................................................... 33
7.2 Operating system ...................................................................................................................... 33
7.2.1 Operating System Update of the Expansion Module .................................................... 34
8 Parameterization............................................................................................................................... 36
8.1 Concept and control .................................................................................................................. 36
8.1.1 Configuration options of connections ............................................................................ 36
8.1.2 I/O ports and SDO map................................................................................................. 37
8.1.3 Overview – I/O interfaces .............................................................................................. 38
8.1.4 Parameters, values and statuses .................................................................................. 40
8.2 Setting the node ID.................................................................................................................... 45
8.3 Diagnostic information ............................................................................................................... 45
8.4 Saving settings permanently and resetting to default values .................................................... 46
8.5 System parameters ................................................................................................................... 47
8.6 Mapping of Process Data Objects (PDOs) ................................................................................ 48
8.6.1 RPDO communication parameters................................................................................ 48
8.6.2 TPDO communication parameters ................................................................................ 49
8.6.3 Mapping tables .............................................................................................................. 49
8.6.4 Mapping of digital values............................................................................................... 50
8.6.5 Sending interface input values via TPDO...................................................................... 52
8.7 Frequency measurement at the digital inputs............................................................................ 54
8.8 Acquisition of encoder signals ................................................................................................... 54
8.9 NMT commands ........................................................................................................................ 56
8.10 Troubleshooting......................................................................................................................... 56
8.10.1 Heartbeat....................................................................................................................... 58
8.11 Current control with PID controller............................................................................................. 59
8.11.1 Test scenario ................................................................................................................. 59
8.11.2 Current measurement at the PWMi_H3_X outputs ....................................................... 62
8.12 Dither technology for controlling hydraulic valves ..................................................................... 62
9 Maintenance and repairs.................................................................................................................. 64
9.1 Maintenance, repairs and disposal............................................................................................ 64
9.2 Storage and shipment ............................................................................................................... 64

Jetter AG Table of Contents
User Manual – JXM-IO-E30 v
10 Service ............................................................................................................................................... 65
10.1 Customer service....................................................................................................................... 65
11 Spare parts and accessories ........................................................................................................... 66
11.1 Accessories ............................................................................................................................... 66

Jetter AG Introduction | 1
User Manual – JXM-IO-E30 6 / 70
1 Introduction
1.1 Information on this document
This document forms an integral part of the product and must be read and under-
stood prior to using it. It contains important and safety-related information for the
proper use of the product as intended.
Target groups This document is intended for specialists with appropriate qualifications.
Only competent and trained personnel is allowed to put this device into operation.
During the whole product life cycle, safe handling and operation of the device
must be ensured. In the case of missing or inadequate technical knowledge or
knowledge of this document any liability is excluded.
Availability of
information
Make sure this document is kept at the ready in the vicinity of the product
throughout its service life.
For information on new revisions of this document, visit the download area on our
website. This document is not subject to any updating service.
Start | Jetter - We automate your success.
For further information refer to the following information products:
■JetSym software Online Help
Detailed description of software functions with application examples
■Application-oriented manuals
Cross-product documentation
■Version updates
Information about new versions of software products or of the operating
system of your controller
1.2 Typographical conventions
This manual uses different typographical effects to support you in finding and
classifying information. Below, there is an example of a step-by-step instruction:
üThis symbol indicates requirements which have to be met before executing
the following action.
►This sign or a numbering at the beginning of a paragraph marks an action
instruction that must be executed by the user. Execute the instructions one af-
ter the other.
ðThe target after a list of instructions indicates reactions to, or results of these
actions.
INFO Further information and practical tips
In the info box you will find helpful information and practical tips about your
product.

Jetter AG Safety | 2
User Manual – JXM-IO-E30 7 / 70
2 Safety
2.1 General Information
When placed on the market, this product corresponds to the current state of
science and technology.
In addition to the operating instructions, the laws, regulations and guidelines of
the country of operation or the EU apply to the operation of the product.
The operator is responsible for compliance with the relevant accident prevention
regulations and generally accepted safety rules.
2.2 Purpose
2.2.1 Intended use
This module is for adding multifunctional inputs and outputs to controllers.
Operate the device only in accordance with the intended conditions of use, and
within the limits set forth in the technical specifications.
Intended use of the product includes its operation in accordance with this man-
ual.
SELV The operating voltage of this device is classified as Safety Extra Low Voltage and
is therefore not subject to the European Low Voltage Directive. The device may
only be operated from a SELV source.
2.2.2 Usage other than intended
This device must not be used in technical systems which to a high degree have
to be fail-safe.
Machinery Directive This device is no safety-related part as per Machinery Directive 2006/42/EC, and
must, therefore, not be used for safety-relevant applications. This device is NOT
intended for the purpose of personal safety, and must, therefore, not be used to
protect persons.
2.3 Warnings used in this document
DANGER
High risk
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Medium risk
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.

Jetter AG Safety | 2
User Manual – JXM-IO-E30 8 / 70
CAUTION
Low risk
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE
Material damage
Indicates a situation which, if not avoided, could result in mal-
functions or material damage.

Jetter AG Product Description | 3
User Manual – JXM-IO-E30 9 / 70
3 Product Description
The JXM-IO-E30 expansion module is a cost-effective and universally applicable
I/O extension for self-propelled machines. For use in the industrial sector, addi-
tional requirements must be met:
■Measures for use in the industrial sector [}30]
3.1 Variants
Some information in this document distinguishes between the following variants:
Variant Item number
JXM-IO-E30-G20-K00 10001687
JXM-IO-E30-G20-K00-O01
Model with CAN IN/OUT and AI10V
10002046
Observe the relevant information in the following chapters:
■Inputs [}19]
■MOLEX connector [}28]
3.2 Design
1
6
5
2
2
3
4
Fig.1: Design
1Housing
2Fastening lugs
3MOLEX connector
4Mounting surface
5LED indicators
6Contact pins

Jetter AG Product Description | 3
User Manual – JXM-IO-E30 10 / 70
3.3 Product features
■1 CAN port with optional terminating resistor
■Communication via CANopen protocol
■8 analog inputs for current or voltage measurement
■4 digital inputs for use as digital, frequency, period time or counter inputs
■4 digital outputs with current monitoring. 3A maximum load per channel.
The total current must not exceed 6A. These outputs can also be used as
digital inputs.
■6 PWM outputs, 7A max., with current monitoring. These outputs can also be
used as digital inputs.
■4 PWM outputs, 3A max., with precision current measurement and PID
current control. These outputs can also be used as digital inputs.
■3 outputs with monitored supply voltages for sensors (battery voltage)
■Separate connections for logic and output driver supply
■Total current output of up to 25A
3.4 Diagnostic capability via LEDs
The JXM-IO-E30 is equipped with 2LEDs to indicate various states and errors.
Color Blinking pattern Description
Red Permanently ON
■Operating voltage is present
(VBAT_ECU).
■The boot loader is not running.
Red Steady 200ms ■The boot loader is running.
■The device has no firmware.
OFF 200ms
Red
Steady 400ms ■The start process was completed without
errors.
■The device is in the Stopped state.
OFF 400ms
Green
Steady 200ms ■The start process was completed without
errors.
■The device is in the Pre-Operational
state.
OFF 200ms
Green
Steady 200ms ■The start process was completed without
errors.
■The device is in the Operational state.
OFF 600ms
Green
3x
ON/
OFF
200ms ■The start process was completed without
errors.
■The device is in calibration mode.
Break 400ms
Red Steady 200ms ■The device is in the Bus Off state.
■Bus communication is not possible.
■There is a wiring error.
OFF 400ms
Green Steady 200ms
OFF 400ms
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