Jireh Microbe Manuale utente

Manual Magnetic Scanner

BT0179 Rev 03.5

PAGE i of iv BT0179 Rev 03.5

SAFETY WARNINGS / PRECAUTIONS

DANGER! The MICROBE is designed for a specic use. Using the

MICROBE outside of its intended use could cause damage to the product.

Read and understand this manual before using.

KEEP THIS MANUAL – DO NOT LOSE

THIS MANUAL IS PART OF THE MICROBE AND MUST BE RETAINED FOR THE LIFE

OF THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS.

Ensure any amendments are incorporated with this document.

WARNING! Can be harmful to pacemaker and ICD wearers. Stay

at least 25 cm (10 in) away.

WARNING! Do NOT operate scanner in an explosive environment.

Do NOT operate scanner in the presence of volatile substances.

The WEEE symbol indicates that the product must not be disposed of as

unsorted municipal waste, but should be collected separately.

(see Disposal on page 26)

Jireh Industries Ltd.

53158 Range Road 224

Ardrossan, Alberta, Canada

T8E 2K4

Phone: (780) 922-4534

Fax: (780) 922-5766

jireh-industries.com

DISTRIBUTOR: MANUFACTURER:

PAGE ii of iv

Chapter

Introduction 1

1.1. Product information 1

1.1.1. Intended use 1

1.1.2. Performance speciﬁcations 1

1.1.3. Operating environment 1

1.1.4. Environmental Sealing 1

1.2. Deﬁnition of symbols 1

1.3. Hardware 2

1.3.1. Included tools 2

1.3.2. Optional tools 2

1.3.3. Maintenance 2

Chapter

Conﬁgurations 3

2.1. One Probe Cantilever 3

2.2. Two Probe 3

2.3. Two Probe Cantilever 4

2.4. Four Probe 4

Chapter

Operation 5

3.1. Microbe Setup on a Scanning Surface 5

Chapter

Component Overview 7

4.1. Cart 7

4.1.1. Cart Body 7

4.1.2. Cart Handle 7

4.1.3. Brake Handle 7

4.1.4. Wheels 8

4.1.5. Umbilical Housing 8

4.1.6. Frame Bar 9

4.1.7. Front Pivot 9

4.1.8. Rear Pivot 9

4.1.9. Pivot Buttons 10

4.2. Slip Joint Probe Holder 11

4.2.1. Probe Holder Setup 11

4.2.2. Probe Holder Adjustment 13

4.2.3. Probe Holder Force Adjustment 13

4.2.4. Slip Joint Probe Holder Left/Right Conversion 15

TABLE OF CONTENTS

PAGE iii of iv BT0179 Rev 03.5

4.3. Vertical Probe Holder 17

4.3.1. Probe Holder Setup 17

4.3.2. Probe Holder Vertical Adjustment 19

4.3.3. Probe Holder Transverse Adjustment 20

4.3.4. Probe Holder Longitudinal Adjustment 21

4.3.5. Probe Holder Left/Right Conversion 22

4.4. Magnetic Wheel Kit 24

4.5. Pre-Amp Bracket 25

Chapter

Service and Support 26

5.1. Troubleshooting 26

5.2. Technical Support 26

5.3. Disposal 26

Chapter

Spare Parts 27

6.1. Microbe Cart 27

6.2. Kit Components 29

6.2.1. Encoder Connector Type 30

6.3. Accessories 30

6.3.1. Magnetic Wheel Kit 30

6.3.2. Pre-Amp Bracket 30

6.4. Probe Holders 31

6.4.1. Slip Joint Probe Holder Parts 31

6.4.2. Vertical Probe Holder Parts 32

6.5. Probe Holder Components 33

6.5.1. Arm Style 33

6.5.2. Yoke Style 33

6.5.3. Swing Arm Style 33

6.5.4. Pivot Button Style 33

6.6. Variable Components 34

6.6.1. Frame Bars 34

Chapter

Limited Warranty 35

PAGE iv of iv

PAGE 1 of 36 BT0179 Rev 03.5

CHAPTER 1

INTRODUCTION

1.1. Product information

1.1.1. Intended use

The MICROBE is a hand held scanner with built in encoder and magnetic

wheels. It is designed to translate phased array and/or TOFD probes around

ferrous piping and vessels.

1.1.2. Performance specications

Minimum Maximum

Pipe/Tube Range, Outer Diameter

(2 Probe)

3.8 cm (1.5 in) Flat

Pipe/Tube Range, Outer Diameter

(4 Probe)

8.8 cm (3.5 in) Flat

Pipe/Tube Range, Longitudinal 7.6 cm (3.0 in) Flat

Pipe/Tube Range, Inner Diameter 152.4 cm (60 in) Flat

Umbilical Length (Standard Kit) 5 m (16.4 in)

X-axis Encoder Resolution 19.1 counts/mm (487.7 counts/inch)

1.1.3. Operating environment

The MICROBE is designed for use in industrial environments that are between

-20° C (-4° F) and 50° C (122° F).

1.1.4. Environmental Sealing

Dust tight, water tight (not submersible).

1.2. Denition of symbols

Instructions to ‘look here’ or to ‘see this part’

Denotes movement. Instructing user to carry out

action in a specied direction.

Indicates alignment axis, can also indicate

insertion or movement of parts.

PAGE 2 of 36

1.3. Hardware

1.3.1. Included tools

The 3 mm hex driver (Fig. 1) is sufcient for all typical operations and adjust-

ments of the MICROBE. The 3/8 in wrench (Fig. 2) is used to remove and

install buttons on the probe holders.

1.3.2. Optional tools

Some specialized adjustments require tools that are not included with this kit.

1.3.3. Maintenance

General cleaning of components is important to keep your system working

well. All components that have no wiring or cables are completely waterproof.

Components can be washed with warm water, dish soap and a medium bristle

brush.

Before using the scanner, ensure all connectors are free of water and

moisture.

NOTE: All components with wiring, cables or electrical connections are splash

proof. However, these components are NOT submersible.

NOTE: Never use strong solvents or abrasive materials to clean your scanner

components.

Fig. 1 - 3 mm hex driver Fig. 2 - 3/8 in wrench

Fig. 3 - 1.5 mm hex

wrench

Fig. 4 - 2 mm

hex wrench

Fig. 5 - 2.5 mm

hex wrench

Fig. 6 - 3 mm

hex wrench

PAGE 3 of 36 BT0179 Rev 03.5

CHAPTER 2

CONFIGURATIONS

2.1. One Probe Cantilever

2.2. Two Probe

Fig. 7 - One probe cantilever conguration

Fig. 8 - Two probe conguration

PAGE 4 of 36

2.3. Two Probe Cantilever

2.4. Four Probe

Fig. 9 - Two probe cantilever conguration

Fig. 10 - Four probe conguration

PAGE 5 of 36 BT0179 Rev 03.5

CHAPTER 3

OPERATION

3.1. Microbe Setup on a Scanning Surface

1. Assemble the appropriate

conguration to the cart (Fig. 11).

Install the wedge and probes that

will be used (see Slip Joint Probe

Holder on page 11).

2. Route cables and hoses through

the cart handle as a means of cable

management (Fig. 12)

3. Ensure cart’s brake is locked (see

Brake Handle on page 7).

4. Place the congured MICROBE on

the scan surface (Fig. 13).

TIP: Use caution when placing

equipment on the scan

surface. The magnetized

wheels can cause the

assembly to jump towards

the inspection surface.

Fig. 11 - Assemble conguration

Fig. 12 - Cable management

Fig. 13 - Place on scan surface

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