JLG TOUCAN 861 Manuale utente

Updated:0 4-2006 MA0280-0 1

English -Service

MODELS

TOUCAN861

U.S.A.

JLGINDUSTRIES,INC

1JLGDrive

McConnellsburg

PA172 33-953 3

Tél:(17 1)485-51 61

Fax :(717)485 -6417

FRANCE

JLGFrance SAS

Z.I.deFauillet

BP20 -47400 TONNEINS

France

Tel:+33 553 84 8 5 11

Fax :+33 553 79 0 6 87

C.E.

JLGIndustries,

KilmartinPlace,

TannochsidePark

Uddingston,ScotlandG715PH

Tel:+44(0)1698 811005

Fax :+44(0)1 698 811055

Toucan861 3

Models

Updated04-06

MA0280-01

Models

EnglishVersion

Toucan861

N°___________

Toucan861 Models

Updated04-06

TABLEOF CONTENT

INTRODUCTION 1

Foreword

Importantinformation

PLATFORMCHARACTERISTICS 2

Description-------------------------------------------------------------------------------2.1

Characteristics- Dimensions- Performances---------------------------------2.2

Identification ofcomponents-------------------------------------------------------2.3

BREAKDOWN 3

Generalprocedure---------------------------------------------------------------------3.1

Workprincipleofsafetyfeatures-------------------------------------------------3.2

Troubleshooting------------------------------------------------------------------------3.3

Batteries----------------------------------------------------------------------------------------3.3.1

Connectors-----------------------------------------------------------------------------------3.3.2

Circuitbreakersofcontrolcircuit---------------------------------------------------3.3.3

Faultdiagnosis------------------------------------------------------------------------------3.3.4

SETTINGS 4

Adjustmentofalifting chaintension---------------------------------------------4.1

Adjustmentofalignmentand play inthetelescopicmast----------------4.2

Control-Tiltindicatoradjustment------------------------------------------------4.3

Control-Inclinesensoradjustment-----------------------------------------------4.4

Adjustmentofslack chainsensors-----------------------------------------------4.5

Adjustmentofbatterydischargeindicator-------------------------------------4.6

Adjustmentofflashing lightpressureswitches-------------------------------4.7

Hydraulicadjustments----------------------------------------------------------------4.8

Uppercontrolvalve------------------------------------------------------------------------4.8.1

Drivemanifold-------------------------------------------------------------------------------4.8.2

REMOVAL-INSTALLATION 5

Suite--------------------------------------------------------------------------------------------

Toucan861 5

Models

Updated04-06

TABLEDES MATIERES

REMOVAL-INSTALLATION 5

General------------------------------------------------------------------------------------5.1

Safety-------------------------------------------------------------------------------------------5.1.1

Cleanliness------------------------------------------------------------------------------------5.1.2

Systemmalfunction-----------------------------------------------------------------------5.1.3

Disassembly/Assembly----------------------------------------------------------------5.1.4

Parts replacement--------------------------------------------------------------------------5.1.5

Electricalwiresand cables-------------------------------------------------------------5.1.6

Drychargedbatterry----------------------------------------------------------------------5.1.7

Torquevalues--------------------------------------------------------------------------------5.1.8

Lubrication------------------------------------------------------------------------------------5.1.9

Maintenance and installation ofguiderings-----------------------------------5.2

Mastrollerremoval-------------------------------------------------------------------5.3

Slewing ring-----------------------------------------------------------------------------5.4

Hand pump-------------------------------------------------------------------------------5.5

Hydraulicpower unit------------------------------------------------------------------5.6

Wheelmotors---------------------------------------------------------------------------5.7

Disassembly----------------------------------------------------------------------------------5.7.1

Assembly--------------------------------------------------------------------------------------5.7.2

Upper controlvalve-------------------------------------------------------------------5.8

Lowercontrolvalve-------------------------------------------------------------------5.9

Releasecontrolvalve----------------------------------------------------------------5.10

Drive manifold-------------------------------------------------------------------------5.11

Upperauxillarymanifold------------------------------------------------------------5.12

Cylindersupplymanifolds----------------------------------------------------------5.13

Mast cylinder--------------------------------------------------------------------------------5.13.1

Jibcylinder-----------------------------------------------------------------------------------5.13.2

Safetymanifold----------------------------------------------------------------------------5.13.3

CONTROLS-MAINTENANCE 6

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Toucan861 7

Models

Updated04-06

CHAPTER1

INTRODUCTION

Toucan861 Models

Updated04-06

INTRODUCTION

FOREWORD

Thishandbookhasbeencompiledtoassistyouinproperlyoperating and

maintaining yourAerialWorkPlatformModel Toucan861.

Itcontainsdetaileddescriptionsofcontrolandmaintenanceprocedurestobe

performed bythe user,including theirperiodicity.

It alsocontainstechnicalinformation and proceduresenabling aqualified

personneltodetectpossiblefailuresand performthenecessaryadjustments

orrepairs.

Verifythatthismanualcorrespondstothe work platformmodelyou will be

maintaining.

Beforeanymaintenanceontheworkplatform,youmustreadand understand

theoperating andsafetyproceduresdescribedin thecorrespondingOperator's

and SafetyHandbook.

Toperformthe maintenanceproceduresdescribed inthismanual,abasic

knowledge inmechanics,hydraulicsand electricy isnecessary.

Certainsproceduresrequirespecificcompetences,tooling,and handling

equipment. Wethereforerecommend that theserepairand maintenance

proceduresarecarried outonlybyauthorized and qualified personnel.

Constantimprovementmakeitnecessary thatJLGreservethe righttomake

specification and equipmentchangeswithoutnotice.

Ifyou haveanyquestionsonoperating,maintenanceprocedures,contactyour

authorized JLGdistributor.

Toucan861 9

Models

Updated04-06

INTRODUCTION

Priortoanymaintenanceorrepairprocedure,itis

necessary to:

Read andunderstand theoperating andsafety

proceduresinthismanualandintheOperator's

and SafetyHandbook.

Read eachprocedureinthismanualtothe end

beforeapplying ittothe machine.

Ensureyou haveall the appropriatetoolsand

equipmentnecessaryforthe repairor

maintenancetobe performed.

Haveallreplacementpartsreadytoperformthe

repair.

Work inaclean,spaciousand well litarea.

Wearallprotectionequipment(glasses,

gloves,...)appropriateforthe operation tobe

performed.

Placethework platforminthefollowing

configuration (unlessotherwisespecified):

-on afirm,clean and horizontalfloor.

-wheelschoked inbothdirections.

-inretracted position.

-thecontactkeypositionedto"O"andremoved.

-battery disconnected.

-chargerdisconnected.

-powersocketon theplatform(optional

equipment)disconnected.

-eachcontrolpanelmustbe tagged out.

Failure torespectinstructionsand safety

instructionsdescribedin thismanualand in

Operator'sandSafetyHandbookcould result

in deathorseriousinjuries.

Safetyinstructionscontainedin theoperator's

andsafetyhandbookapplyalsoduring

operatingcontrols,maintenanceandrepairs.

Theydo notreplace national, stateorlocal

work regulations,industrystandardsor

employer'sworkrules.

Donotperformanyoperatingcontrol,

maintenanceorrepair:

1-Ifyou arenotqualified and trainedtothe

maintenanceofTHISparticularworkplatform.

2-Ifyou havenotread and understood the

operatingandsafetyproceduresdescribedin

thismanual and inthe Operator's and Safety

HandbookforTHISparticularwork platform.

3-If you arenot familiarwithregulationsand

standardsgoverningaerialwork platforms

and theiroperation.

4-Ifyou do nothavenecessary toolsand

equipments.

Yoursafetyand thatofpersonsworkingon

andaround theworkplatformmustbeyour

prime concern. Allsafetycomponentson the

workplatformmustbemaintainedin perfect

workingorder.

Youwillfind in thismanualblocksor

paragraphescontainingthefollowing

mentions:

DANGER,CAUTIONand NOTE.These

mentionsaredefined as follows:

ADANGERisusedtoemphasizethatifan

operation, procedure orpractice isnot

followedexactly,deathorseriousinjury to

personnelmay result.

ACAUTIONisusedtoemphasizethatifan

operation,procedure,orpractice isnot

followedexactly,equipmentdamagemay

result.

NOTE

Anoteisusedto emphasizeanimportant

procedure orcondition.

DANGER

!CAUTION

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