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1205342_Kabuto Engels.indd 1 13-07-17:JPN

Instruction Manual

Manuel d’utilisation / Gebrauchsanweisung

Manuale d’istruzioni Indice / Manual de instrucciones

Handleiding / Bruksanvisning

Instrukcja obsługi / Instruktionsmanual

Εγχειρίδιο χρήσης / Manual de instruções

Käyttöopas / 取扱説明書

ENG

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner

●Chinstraps including One-touch buckle (Main body, chin area )

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

10 Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

•••••P-21

Cleaning of Interiors

•••••P-21

11 Remove/Replace Wind Shutter-2•••••P-22

12 Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

1205342_Kabuto Engels.indd 1 18-07-12 14:26

ENG 1

ENG

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner (Main body, chin area)

●Chinstraps including One-touch buckle

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

a0Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap

Covers•••••P-21

Cleaning of Interiors

•••••P-21

aa Remove/Replace Wind Shutter-2•••••P-22

as Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner (Main body, chin area)

●Chinstraps including One-touch buckle

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

a0Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap

Covers•••••P-21

Cleaning of Interiors

•••••P-21

aa Remove/Replace Wind Shutter-2•••••P-22

as Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

1205342_Kabuto Engels.indd 1 20-07-12 13:31

ENG

ENG 2

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner

●Chinstraps including One-touch buckle (Main body, chin area )

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

10 Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

•••••P-21

Cleaning of Interiors

•••••P-21

11 Remove/Replace Wind Shutter-2•••••P-22

12 Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner

●Chinstraps including One-touch buckle (Main body, chin area )

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

10 Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

•••••P-21

Cleaning of Interiors

•••••P-21

11 Remove/Replace Wind Shutter-2•••••P-22

12 Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

1205342_Kabuto Engels.indd 2 13-07-12 09:53

ENG 3

ENG

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner

●Chinstraps including One-touch buckle (Main body, chin area )

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

10 Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

•••••P-21

Cleaning of Interiors

•••••P-21

11 Remove/Replace Wind Shutter-2•••••P-22

12 Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner

●Chinstraps including One-touch buckle (Main body, chin area )

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

10 Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

•••••P-21

Cleaning of Interiors

•••••P-21

11 Remove/Replace Wind Shutter-2•••••P-22

12 Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

1205342_Kabuto Engels.indd 3 13-07-12 09:53

ENG

ENG 4

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner

●Chinstraps including One-touch buckle (Main body, chin area )

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

10 Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

•••••P-21

Cleaning of Interiors

•••••P-21

11 Remove/Replace Wind Shutter-2•••••P-22

12 Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner

●Chinstraps including One-touch buckle (Main body, chin area )

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

10 Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

•••••P-21

Cleaning of Interiors

•••••P-21

11 Remove/Replace Wind Shutter-2•••••P-22

12 Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

1205342_Kabuto Engels.indd 4 13-07-12 09:53

ENG 5

ENG

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner

●Chinstraps including One-touch buckle (Main body, chin area )

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

10 Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

•••••P-21

Cleaning of Interiors

•••••P-21

11 Remove/Replace Wind Shutter-2•••••P-22

12 Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner

●Chinstraps including One-touch buckle (Main body, chin area )

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

10 Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

•••••P-21

Cleaning of Interiors

•••••P-21

11 Remove/Replace Wind Shutter-2•••••P-22

12 Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

1205342_Kabuto Engels.indd 5 13-07-12 09:53

ENG

ENG 6

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner

●Chinstraps including One-touch buckle (Main body, chin area )

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

10 Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

•••••P-21

Cleaning of Interiors

•••••P-21

11 Remove/Replace Wind Shutter-2•••••P-22

12 Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner

●Chinstraps including One-touch buckle (Main body, chin area )

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

10 Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

•••••P-21

Cleaning of Interiors

•••••P-21

11 Remove/Replace Wind Shutter-2•••••P-22

12 Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

1205342_Kabuto Engels.indd 6 13-07-12 09:53

ENG 7

ENG

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner

●Chinstraps including One-touch buckle (Main body, chin area )

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

10 Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

•••••P-21

Cleaning of Interiors

•••••P-21

11 Remove/Replace Wind Shutter-2•••••P-22

12 Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner

●Chinstraps including One-touch buckle (Main body, chin area )

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

10 Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

•••••P-21

Cleaning of Interiors

•••••P-21

11 Remove/Replace Wind Shutter-2•••••P-22

12 Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

1205342_Kabuto Engels.indd 7 13-07-12 09:53

ENG

ENG 8

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner

●Chinstraps including One-touch buckle (Main body, chin area )

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

10 Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

•••••P-21

Cleaning of Interiors

•••••P-21

11 Remove/Replace Wind Shutter-2•••••P-22

12 Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

When the chinstrap covers of KAMUI helmet become dirty, they may be washed after

detaching them from the chinstraps.

–DETACHING–

aUndo the hook and loop fastener at the end of each chinstrap.

bPull the chinstrap cover from the chinstrap to detach it.

–ATTACHING–

aIn the reverse order of detaching (Pay attention to the direction of the chinstrap

cover), let the chinstrap go through from the upper portion of the chinstrap cover.

bFinally, fasten the snap.

Remove/Replace Chinstrap covers1

Please pay attention to the side of the chinstrap covers.

The side where your chin touches is the back.

CAUTION!

The inner pad, the cheek pads and the chinstrap covers of this helmet are all

washable. Please wash them by hand or washing machine (must use a washing

net) with mild soap or diluted detergent. Dry them in the ventilated area after

washing. Please refer to page 21 for more details.

Fully-washable interiors

Chinstrap Chinstrap

Chinstrap

cover

Chinstrap

cover

Attaching

hole

Attaching

hole

Put on

Pull off

Put on

Pull off

2Fastening Chinstraps

WARNING!

Be sure to adjust the length of the chinstraps of the helmet properly.

Otherwise, your helmet may drop off or choke your neck in case of an

accident while riding. Chinstraps play a very important role. Thus, please

adjust the chinstraps of your helmet properly and securely before riding.

One-touch buckle

One-touch buckle makes it easy to take

on and off your helmet.

WARNING!

Be sure to fasten the One-touch

buckle securely before riding. If the

One-touch buckle is not fastened or

not fastened securely, your helmet

may drop off in case of an accident

or when falling down while riding

and may cause serious injuries.

Adjusting the chinstraps length

Proper chinstraps length

Fasten the One-touch buckle securely when

wearing the helmet. The proper chinstrap length

would allow your forefinger to slip in between the

chinstraps and your neck. If the length is not

proper, please adjust the length of the chinstraps.

Press the button

Chinstrap edge

One-touch buckle

Chinstrap

Shortening

Lengthening

Release button

Release

Insert into the buckle

Chinstrap

Hook and

loop

fastener

(inside)

Hook and loop

fastener

(inside)

Hook and

loop fastener

(inside)

Hook and

loop

fastener

(inside)

One-touch

buckle

One-touch

buckle

Chinstrap with the

chinstrap cover

Chinstrap with the

chinstrap cover

Hook and loop

fastener

Hook and loop

fastener

Pull out the

chinstrap from

here

Pull out the

chinstrap from

here

Remove the chinstrap

cover from the chinstrap Remove the chinstrap

cover from the chinstrap

Fastening

Unfastening

“ECE22-05 approval label”

●This label shows that the product conforms to the test standard ECE22-05, and is issued one sheet per one

product with a serial number authorized by the inspection organization thereof. In sales in European areas, it is

obliged to display this label by sewing it directly on a chinstrap.

INSTRUCTION MANUAL

PRIOR TO USE, READ THIS INSTRUCTION

MANUAL THOROUGHLY AND KEEP THIS

FOR FUTURE REFERENCE

BEFORE USE

Chin liner

Breath Guard

Centre of the helmet

Breath Guard

Fig.1

Hook and loop fastener

Cheek pad

Snap

15 16

CAUTION

How to attach the shield

Shield

*This explanation indicates the left side when the helmet is worn.

aInsert the projection B into the space on the

shield ratchet as shown in Fig.1. and Fig.2.

Place the notch area of the shield on the

ratchet and then align the small projection A

and the edge of the lever as indicated in Fig.3.

bSet the small projection A into the ratchet by

pulling the lever down. (Fig.4)cFollow the

same steps on the other side to attach the shield completely.

Fig.1 Fig.2 Fig.3

Fig.4

CAUTION

●Do not push or twist the shield by force when installing it. Such action may

damage the shield and ratchet system.

●After the installation of the shield, be sure to pull it lightly towards the removing

direction to make sure that it is securely installed.

●After the installation of the shield is completed, open and close the shield three

to four times to make sure that the shield works properly.

WARNING

●After the installation of the shield, make sure the shield is securely installed and that

it is properly opened and closed before riding. If the shield does not work properly,

or is installed insecurely, it may cause a failure in opening and closing the shield or

lead to the removal of the shield while riding, thereby causing a great risk. If the

opening and closing operations are not properly performed or abnormal noise is

heard during these operations, check the steps in the installation procedure and

repeat the installation procedure from the start.

●The shield is a consumable item. If the shield surface is damaged by a bug, stone,

etc., it may hinder the vision, thereby causing a great risk. If the shield gets

extremely dirty or scratched, replace it with a new one.

Insert in-betweenInsert in-between

Insert in-between

Wind Shutter-2

Cheek pad

Cheek padCheek pad

Fig.2

Installation is complete.

Rubber

trim

(front)

Wind Sutter-2Wind Sutter-2

Fig.3

Fig.4

Included in package

Chinstrap cover ×1 set

(Right and Left)

Exchangeable

Exchangeable among

all sizes

Fig.2

Chinstrap

Cheek padCheek pad

1 2

Instruction Manual Table of Contents

Helmet Description

NOTES BEFORE USE•••••P-3

FOR SAFE AND COMFORTABLE USE

CHINSTRAPS

AIR-CONDITIONING FUNCTION OF VENTILATIONS

SHIELD

INTERIOR (INNER PAD AND CHEEK PADS)

WIND SHUTTER /BREATH GUARD

● KAMUI Series Parts List and Table for Replacement•••••P-25

Contact for inquiries and request for repair•••••P-24

KAMUI Instruction Manual Table of Contents•••••P-1

Helmet Description•••••P-2

INQUIRIES/ PARTS LIST

Rear Ventilation

Shell

Chin Ventilation

Shield Ratchet

Pins for Pinlock® Original Insert Lens

(Eccentric pins)

Integrated Wake Stabilizer

(PATENTED)

Head Ventilation

Shield

Inner

Sunshade

"Ventilation System" and "Wake Stabilizer PATENTED"

Head Ventilation

Head Ventilation Rear Ventilation

Chin Ventilation

4Open/Close Each Ventilation

Open/Close Head Ventilation

Open/Close Rear Ventilation

WARNING

●Operating the shutter while riding is very dangerous. Never operate the shutter

while riding. Operate it before riding.

●The air-ducts (air intakes and discharge holes) of each of the ventilations are

designed in the proper sizes and quantities considered a large impact in the

event of accidents and falling down. Customizing by enlarging or making more

air-ducts would reduce the safety performances significantly and can cause

serious injuries in case of an accident. Never customize your helmet.

Repairing the ventilations

When each ventilation is damaged, contact your local authorized Kabuto dealer.

(See Pages 24 to 26). Please be informed that we may not accept repairing, in the

case the safety performance of the helmet will be degraded.

CAUTION

●Flex the shield properly when fitting the Pinlock® Original Insert Lens. Otherwise,

eccentric pins may be damaged.

●Clean the inside of the shield before applying the Pinlock® Original Insert Lens. Pay

attention not to touch the anti-fogging part of the silicon seal on the Pinlock® Original

Insert Lens.

●Do not use any petroleum products, thinner, glass cleaner, etc. It will degrade the

material of the Pinlock® Original Insert Lens.

●Do not leave the Pinlock® Original Insert Lens where the temperature may surpass

50ºC or near a heater, neither use a drier nor fire for drying. Heat may degrade the

material of the Pinlock® Original Insert Lens.

CAUTION

●Pinlock® Original Insert Lens is only for exclusive visors.

●If rain or water drops come in the space between the Pinlock® Original Insert Lens

and the shield, please detach the Pinlock® Original Insert Lens from the shield and

dry them out. Then, reattach the Pinlock® Original Insert Lens on the shield.

●Please remove the Pinlock® Original Insert Lens at times for maintenance. Otherwise

the silicon seal of the lens would adhere to the shield.

●Do not use any shields or pins other than exclusive ones for the Pinlock® Original

Insert Lens.

●Please be informed that if you are riding with the ventilations closed or using the Wind

Shutter, may cause the Pinlock® Original Insert Lens to become fogged.

●Please replace Pinlock® Original Insert Lens if the anti-fog performance decreases

and/or being scratched.

●Silicon seal may come into view depending on the riding position.

CAUTION *Pinlock®Original Insert Lens

19 20

aUndo the snaps at the forehead area

by pulling them down as shown in

Fig.1

bUndo the 2 snaps at the rear, then the

inner pad can be removed. (Fig.2)

aInsert the interlining at the temple

areas as shown in Fig.1.

bInsert the 3 snaps on the front as

shown in Fig.2.

cFasten the 2 snaps at the rear to

complete attaching the pad.

Snap

KAMUI interiors are exchangeable as shown in the table below. Fine fitting can be

achieved by changing only cheek pads etc.

Exchangeable Included in package

Inner pad x 1 pce

Interchangeable between

the sizes of XS, S and M

Interchangeable between

the sizes of L and XL

Pad size (thickness)

XS(19mm)

S (15mm)

M(9mm)

L (12mm)

XL (9mm)

Shell size

Exchangeable Included in package

Cheek Pad ×1 set

(Right and Left)

Exchangeable among

all sizes

Pad size (thickness)

XS (39mm)

S (35mm)

M(24mm)

L (29mm)

XL (20mm)

Shell size

■KAMUI Cheek pads

■KAMUI Chinstrap cover

CAUTION

●Install the Wind Shutter-2 securely.

Insecure installation may cause falling of

the Wind Shutter-2 while riding.

●Do not use an adhesive agent or similar items but install the Wind Shutter-2 according to the procedure

given above. Some components of an adhesive agent may damage the material of the helmet.

Remove/Replace Wind Shutter-2

How to install Wind Shutter-2

aRefer to Fig.1 and check the front side

and back side of the Wind Shutter-2.

As shown in Fig. 2, turn the helmet over

and attach the Wind Shutter-2 on the

front (chin area) of the helmet. In doing

this, insert the interlining of both sides of

the Wind Shutter-2 in-between the front

area of the cheek pad and the rubber

trim.

As shown in Fig. 3, insert the interlining

of the Wind Shutter-2 uniformly into the

inside of the rubber trim from both sides

towards the center.

Put the interlining to such an extent that

the edge of the frame rubber is almost flat

with the Wind Shutter-2. The attachment

of the Wind Shutter-2 is complete (Fig.4).

2221

The Wind Shutter-2 is included in the package as a standard accessory. This

accessory is intended to reduce the introduction of wind from chin area while riding. It

can be attached and detached as desired according to seasons and intended

applications.

Fig.1

KAMUI Series Parts List and Table for Replacement

KAMUI Series Parts for Repair

KAMUI Series Parts for Replacement

3-b

6(L) 6(R)

3-b

3-a(R)

3-a(L)

5(R)

5(L)

CF-1-PShield (standard:Clear) × 1pce

CF-1 Inner Sunshade (standard :smoke) × 1 pce

3-a:C-1K ratchets (R/L) ×1 set

3-b:6 x 6 screw ×4 pcs

♦ See Page 21(XS, S, M, L, XL) Inner pad ×1 pce

♦ See Page 21(XS, S, M, L, XL) Cheek pads (R&L) ×1 set

♦ See Page 21 Chinstrap cover(R/L)×1set

Breath Guard No.4× 1pce

Wind Shutter No.2× 1pce

Breath Guard Pro× 1pce

Each colour / Right side • Each colour/ Left side

Each colour

Common is all sizes

Head Ventilation

Rear Ventilation

Chin Ventilation

Inner Sunshade, Opening/Closing lever

Purchasable

Exclusive to KAMUI

No. Parts

Part name & repairs Colour/ Side Remarks

Contains

■Refer to page 24 for more information on repairing.

25 26

How to remove Wind Shutter-2

Firmly hold the interlining area around

the centre of the Wind Shutter-2 and pull

it up. Then the Wind Shutter-2 will be

removed.

CAUTION

To remove the Wind Shutter-2, gently

pull up and take off carefully. Otherwise

the cloth and/or a part may be damaged.

Remove/Replace Breath Guard

The "Breath Guard" can be detached or

attached according to your needs.

ATTACHING:

As shown in the figure, set the centre of

the Breath Guard onto the centre of the

helmet, and push in the Breath Guard

between the shield rubber trim and the

chin liner.

DETACHING:

Grip the Breath Guard securely, and pull

it out to remove it.

CAUTION

Do not use an adhesive agent but follow

the procedure given above to attach the

Breath Guard.

Some components of an adhesive agent

may damage the material of the helmet.

Remove/Replace Cheek Pads

–How to remove the cheek pads–

Remove the cheek pad from hook and loop

fastener and the snaps by gripping it firmly then

pull it out.

(Fig.1)

Replace Cheek pads: (Fig.2)

aCheck the side of the cheek pad.

bInsert the interlining in-between the shell and

the liner, then place the chinstrap as shown.

cFasten securely the hook and loop fastener

and 2 snaps on the back of the cheek pad.

Follow the same steps on the other side.

When removing the cheek pad, be sure to grip

the base of cheek pad where the hook and loop

fastener and the snaps are attached. Otherwise,

the cheek pad may be damaged.

CAUTION

Be sure that the cheek pads are attached on the helmet securely before riding. It is

hazardous to use this helmet without cheek pads or attaching the cheek pads

improperly.

CAUTION

To remove the inner pad, do not pull the interlining and snaps by force but gently pull

them out. If they are pulled out by force, the fabrics of the pad and other parts may be

damaged.

CAUTION

●If the inner pad is not securely installed, the helmet may be unstable while riding,

thereby causing a great risk. Fasten the snaps properly.

●It is also important to attach the pads properly to wear your helmet comfortably.

Remove/Replace Inner pad

How to remove the inner pad: How to attach the inner pad:

Fig.1

Fig.2

Helmet Interiors

●Chinstraps

●Cheek Pads

●Inner Pad

●Chinstrap Covers

●Wind Shutter-2 (Packaged in)

Breath Guard

(Packaged in)

Inner Sunshade Open/Close Lever

To close

To closeTo Open

Slide the lever backwards.

Air-duct

Slide the lever forwards.

Wake StabilizerPATENTED.

Front Front

Interlining

Left cheek Right cheek

Interlining

Air-ducts (inside)

Open/Close Chin Ventilation

To closeTo Open

Front Back

*Stitching side is back

Wind Shutter-2

Interlining

Wind Shutter-2Wind Shutter-2

CAUTION!

Do not put strong pressure on the ventilations.

Make sure to treat them with care.

*Please read “WARNING” and “Repairing the ventilations” on the next page.

How to replace the Inner Sunshade

5Remove/Replace Shield

Fig.1

Fig.2

CAUTION!

●Do not pull the shield out nor twist it forcibly when detaching. This may cause

damage the shield and/or ratchet system.

●Please handle the detached shield with care in order not to get it scratched.

ShieldShield

*This explanation indicates the left side when the

helmet is worn.

aOpen the shield as far as it goes and

then align the small projected part (A)

and the edge of the lever as indicated

Fig.1.

bAs pulling the lever down, pull the shield

out in the direction of the white arrow, so

one side of the shield can be detached

completely. (Fig.2)

Follow the same steps on the other side to detach the shield completely.

How to detach the shield

Pull A outPull A out

Edge of the leverEdge of the lever

After attaching the Inner Sunshade,

open/close it 3 to 4 times to check if the Inner

Sunshade works properly. If abnormal noise

is heard and/or the Inner Sunshade cannot

be opened/closed properly, please reattach it

after reading the above procedure carefully

aPull the lever upwards to close the

Inner Sunshade completely.

6Remove/Replace Shield Ratchets

Turn the Shield Ratchet Screws on the Shield

Ratchet counterclockwise using a proper sized

flat-blade screwdriver until the screws are

removed. Then, the shield ratchet can be

removed. Follow the same procedure to remove

the Shield Ratchet on the other side.

How to remove the Shield Ratchet:

aFirst, check the side of the Shield

Ratchet as shown in Fig.1.

bPlace the Shield Ratchet in the hollow

space on the side of the helmet and

align the mounting holes on the shield

ratchet with the mounting holes on the

helmet (Fig. 2).

cFasten the both Shield Ratchet Screws

clockwise securely. Repeat the same

procedure on the other Shield Ratchet.

Then the Shield Ratchets are installed

(Fig. 3)

LeftRight

The The “Shield Ratchet” is a part to control open/close the shield and remove/replace

the shield ratchets. When the shield is completely removed by the procedure

mentioned in 5 “Remove/Replace Shield”, the Shield Ratchet appears.

How to install the Shield Ratchet:

Fig.1

Fig.2

Fig.3

Open/Close Inner Sunshade

WARNING!

● Open the Inner Sunshade during night rides or

in a tunnel.

●Open the Inner Sunshade when expecting

change in temperature such as sudden rain,

right after entering a tunnel or a place with a

large height difference. In those situations, the

Inner Sunshade can be fogged suddenly

because of the difference in temperature

in-and-outside the helmet.

Slide the lever upwards to close the

Inner Sunshade.

Slide the lever downwards to open the

Inner Sunshade.

7Open/Close Inner Sunshade

This helmet is equipped with the Inner

Sunshade which protects your eyes from

glare in day time. This can be

open/closed according to your needs.

bAttach the Inner Sunshade

from the right side when the

helmet is worn. Set the clip

securely into the metallic

parts which you can see

from the attachment space.

To closeTo open

cSet the other side securely

into the “red attachment

space” to complete the

attachment of the Inner

Sunshade.

How to remove Inner Sunshade

Follow the above procedure to remove/replace the Inner Sunshade.

Pulling the inner Sunshade forcibly or removing/replacing it in any other way may

damage the Inner Sunshade and/or any parts on the helmet.

aClose the Inner Sunshade completely.

b(Detach the Inner Sunshade from the

right side when the helmet is worn.)

Hold the Inner Sunshade firmly and pull it

out in the direction of arrow.

cFollow the same procedure on the other

side to remove the Inner Sunshade

completely.

8Remove/Replace Inner Sunshade

CAUTION!

Do not operate the Inner Sunshade

by holding it directly with your hand,

otherwise, the Inner Sunshade may

be damaged. Operate it with the

Open/Close lever.

■KAMUI Inner pad

Snap

Fig.3

CF-1-P Shield

CF-1 Inner Sunshade

CF-1 Shield ratchets set

Shield ratchet screws set

KAMUI Inner pad

KAMUI Cheek pads set

KAMUI Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Breath Guard Pro

Attachment of PINLOCK® Original Insert Lens

•••••P-15

Original Insert Lens

Air-duct

Slide the lever to the right. Slide the lever to the left.

Lever Lever

Air-ducts (inside)

Inner SunshadeInner Sunshade

Inner Sunshade

Open/Close

lever

Open/Close

lever

Inner

Sunshade

Open/Close

lever

Open/Close

lever

Clip

Metallic partsMetallic parts

Attachment

space

(Red)

Rear Ventilation

Outer air

Head Ventilation

Outer air

Liner

Shell

Liner Shell

Humid air

*Section view

2012-JUN-EKMI-QDK

Kabuto Europe B.V.

Theems 27, 2491 BR Den Haag

The Netherlands

URL: www.kabuto-europe.com

Optional Parts

NOTES BEFORE USE

Thank you very much for purchasing a KABUTO helmet.

This Instruction Manual describes proper handling, various functions and

remove/replace each part of this helmet. Please read this Instruction Manual

thoroughly prior to use.

After reading this, keep this Manual for future reference.

The helmet is just one element of protection, it is intended to minimize the risk

in the event of an accident. It cannot ensure complete safety.

Use this helmet properly based on this understanding.

Please understand and follow the instructions and information in this

Instruction Manual to enjoy your safe ride.

It is very dangerous to wear a too large sized helmet. This may wobble while riding. If you wear a

too small sized helmet, it tightens up and hurts your head. Thus, it is important to select the proper

size.

The helmet is designed to be retained by straps under the chin. In order to assure proper

protection, the helmet should fit your head. When worn, adjust it to rest properly on the head,

securely fasten the chinstraps to ensure safety. The chinstraps prevent the helmet from coming off

in most cases.

In order to fully maintain the performance of this helmet, do not attempt to take apart or change the

helmet in any manner such as making holes in it or cutting it.

Liners are essential for the intended performance of the helmet.

This helmet has been designed to absorb the impact energy when components as shell and liners

are partially destroyed by an impact.

Even if visually no damage is apparent, it could be seriously damaged by a small impact.

Regardless of the degree of damage, the helmet that underwent an impact or was abused even

only once should not be used anymore.

Always handle the helmet with care and make sure that no one sits on it or drops it.

Never use the helmet once impacted

Clean the helmet with soft cloth, using common ph-neutral detergent diluted with clear water. The

cloth should not be soaking wet. Then wipe the helmet gently with a clean wet soft cloth and leave

it to dry completely, but not in direct sunlight.

With regard to helmets with removable interiors, carefully read the instruction manual for that

model before attempting to remove the interiors and carry out cleaning according to the

explanation provided. To clean the helmet do not use saline water or hot water (above 50º).

Never modify the helmet

Select the proper size!

The storage of the helmet

Shield care and cleaning

Notes for use of full-face helmet

After using the helmet, stow it away in the helmet bag and store on a level place such as a shelf;

the helmet may be damaged if it rolls around or falls down.

Do not leave the helmet in direct heat above 50ºC e.g. next to a heater or under direct sunlight in a

car.

Cautions for shield

If the visor is marked “Day Time Use Only”, visibility is limited to daylight conditions and it is not

suitable for use at night.

Tinted lenses are not suitable for use at night.

A visor and goggles with scratches lowers the visibility and this is very dangerous. Such visors

should never be used at night and should be replaced.

Contact with petroleum products and other solvents may impair the optical properties and weaken

the strength of the visor.

Never try to open or close nor remove the visor while riding.

After using your helmet, with a wet soft cloth, lightly wipe off any grime (e.g. dead insects, dirt,

sand, dust, etc.) on the shield and then fully wipe it clean using a dry soft cloth. When the shield

gets wet (e.g. rainwater), it should always be wiped with a soft cloth after use.

When cleaning the shield, never use any petroleum-based solvents or detergents containing

abrasives.

Contact with petroleum products and other solvents may impair the optical properties and reduce

the mechanical strength.

To clean the shield, apply some common ph-neutral detergent diluted with clear water using a soft

cloth and wipe gently. Finally, wipe it dry with a lint-free soft cloth. To clean the shield, do not use

saline water or hot water (above 50ºC).

When you wear a full-face helmet, the temperature in the helmet is maintained nearly constant

while riding but the surroundings are constantly changing since you are moving at a high speed.

For this reason, in case of sudden rain, entering a tunnel or in a place with a large height

difference, the shield can be fogged suddenly because of the difference in temperature

in-and-outside the helmet.

In case such a risk is expected, please use caution with adjusting the shield or slowing down your

speed in advance.

Never open or close the shield nor adjust the ventilation shutter while riding since it is very

dangerous. Adjust the shield before riding.

Any paint, glue, adhesive stickers, etc. (or the use of detergents and solvents other than those

prescribed) may not only reduce the original protective performance of the helmet considerably,

but may also cause damage to the helmet that cannot be detected by the naked eye.

Do not paint or apply solvent

Handle your helmet with care

Do not toss your helmet over a floor or sit on it. The helmet absorbs an impact every time it is

handled roughly and its impact-absorbing capacity will be decreased. Handle your helmet with

care to assure its full intended function in the event of an accident.

Do not use your helmet for any purpose other than to use for protecting your head while riding.

Fasten the chinstraps before riding

Helmet care and cleaning

The ventilation system

effectively takes outer air in

and pushes the inner humid air

out by the air pressure from

the front while riding. The

ventilations are equipped with

a shutter which prevents cold

air and water drops from

coming into the helmet.

Ventilation System:

The Wake Stabilizer PATENTED, KABUTO’s unique

system, is developed by analyzing the results of

wind tunnel experiments at several angles. This

unique system controls the airflow around the

helmet and reduces loads while riding.

Integrated Wake Stabilizer

PATENTED

To Open

Small

projection

(A) on the

shield

Projection

B on the

shield

Space on the

shield ratchet

Small projection A

on the shield

Edge of the lever

Insert the small

projection A.

Proper sized

flat-blade

screwdriver

Shield

Ratchet

Screw

Shield

Ratchet

Screw

Open/Close

lever

Open/Close

lever

*Easier to remove/replace the Inner Sunshade

after detaching the shield.

Pull out the

Inner Sunshade

to the front

Pull the other

side out in the

same way

* Easier to remove/replace the Inner Sunshade after

detaching the shield.

Check the lever is

up completely

Attachment

space

Where

cheek

touches

Interlining

NOTE

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

●The interiors of this helmet are washable by a washing machine. Put each pad in a washing

net and wash them separately.

●Use detergent in cold water or warm water for cleaning. Never use hot water, chemical

detergents, and organic solvents for cleaning the pads. The use of these agents may degrade

the quality and damage the pads.

●Even commercially-available detergent may cause a little discolouration of the pad depending

on the type of detergent. Thus, please wash each pad separately as much as practical.

●If the pad is washed in a washing machine having a drying function in which the temperature is

increased to 50ºC or more, it may cause deterioration in quality and damage of the pads.

Do not use such a device for cleaning of the pad.

●Drain a pad after washing and dry the pad in shade so that it is not exposed to direct sunlight.

After making sure that it is dried enough, attach it on the helmet.

●The inner pad and the cheek pad are consumable items. Even under normal usage, the fabric

material and inner foam may be worn and deteriorated depending on the frequency of usage.

Please replace the pads with new ones as appropriate.

Cleaning of Inner Pad,

Cheek Pads and Chinstrap Covers

IMPORTANT

Rubber trim

(front)

Put the interlining into the inside of the rubber trim

from both sides towards the center by hands.

Rubber trim

(front)

Put the interlining to such an extent that the edge of

the frame rubber is almost flat with the Wind

Shutter-2.

Hold the interlining around

the centre and pull it

up.

Insert

in-between

Shield rubber

trim

Shield

rubber

trim

NOTE Breath Guard Pro (Optional accessory)

In addition to this standard Breath Guard, Breath Guard Pro, a larger size than Breath

Guard is available as an optional accessory. Breath Guard Pro is available from an

authorized dealer of KABUTO helmets.

Contact for inquiries and request for repair:

●When sweat comes out from the body, COOLMAX® allows discharging body moisture to

the outside and takes in air from the outside to cool and dry your body. As a result, the

temperature on the body surface is lowered and exercise great moist adjustment

accordingly.

●COOLMAX® provides a natural touch to the texture with soft and light weight and good

permeability properties.

*COOLMAX® is the registered trade name of INVISTA.

■Contact the authorized KABUTO dealer for request of repair.

○After inspected, there may be a case that your order of repairing cannot be accepted

if it is judged that the safety performance of the helmet cannot be assured by

repairing.

■The following parts cannot be repaired in terms of assuring the performance of the

helmet.

●Helmet body (Shell)

●Shock absorbing liner

●Chinstraps including One-touch buckle (Main body, chin area )

*Contact authorized KABUTO dealers for detailed information about repair and others.

Contact an authorized dealer of Kabuto helmets about the products and request for repair

Request for repair

Parts that cannot be repaired

COOLMAX® is used for the interior fabrics in order to allow quick

evaporation of sweat and brings cool and comfortable use.

Evaporate sweat quickly to achieve cool and comfortable use

●The parts listed above are available from an authorized KABUTO dealer.

●Parts with colour variations, specify your desired colour in placing an order.

●The materials and specifications are subject to change without notice for further improving the

performance of the product.

●Check out our website for details about the parts.

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship

of KABUTO helmets.

CAUTION

Use the proper sized screwdriver to remove the Shield Ratchet Screws. Turn the

screw by applying the screwdriver vertically to the screw. If the improper sized

screwdriver is used or the screw is turned diagonally, the threads may be

stripped.

●The following parts cannot be repaired in terms of assuring the performance

of the helmet.

•Helmet body (Shell) •Shock absorbing liner

•Chinstraps including One-touch buckle

●Contact the authorized KABUTO dealers for detailed information on repairing.

CAUTION

Humid air inside of the helmet

Optional Parts

Pinlock®Original Insert Lens

For SAF-P 1 sheet

Pinlock® Original Insert Lens prevents the shield from fogging caused by thermal

changes in winter or rainy weather etc.

Maintaining the proper space between the shield and the Pinlock® Original Insert

Lens provides clear vision by balancing the inner and outer temperature.

Pinlock®Original Insert Lens:

PINLOCK® Original Insert Lens is the effective anti-fog sheet.

The visor of your helmet has PINLOCK® pins (eccentric pins).

The PINLOCK® Original Inset Lens can be purchased at the dealer where you bought

your helmet.

Original Insert Lens

Pinlock® has international patent protection and is a registered brand name of Pinlock systems B.V. Further patents have been applied for.

aApply the silicon seal side of the Pinlock® Original Insert Lens on the inside of the

shield, without peeling off the protective film on the lens. At the time, apply the

Pinlock® Original Insert Lens on the inside of the shield by clicking it into the

eccentric pins. (Fig 1 and 2)

Fig.2Fig.1

Section view

Protective film

Silicon seal Shield

Inside of the shield

Pinlock®

Original Insert Lens

–How to Fit the Pinlock® Original Insert Lens–

Fig.3 Fig.4

Silicon sealSilicon seal

bFlex the shield when the Pinlock® Original Insert Lens into the eccentric pins.

(Follow 3)

Flex the shield when the Pinlock®

Original Insert Lens into the

eccentric pins.

aRemove the shield from the helmet.

bRemove the Pinlock® Original Insert Lens from

the eccentric pins with flexing the shield. (Fig.6)

How to Adjust Pinlock® Original Insert Lens

after Attachment:

Adjust the Pinlock® Original Insert Lens if

there is any space between the lens and the

shield.

aRemove the shield from the helmet and

detach the Pinlock® Original Insert lens from

the shield.

bAdjust the eccentric pins by turning them

with a tool. (Fig. 7)

cFit the Pinlock® Original Insert Lens back on

the shield. Make sure the Pinlock® Original

Insert Lens and the shield do not have any

space in-between after attaching the shield

on the helmet. If there is any space please

follow the same steps again.

Fig.5

Protective film

Shield

Eccentric pins

Silicon seal

*without any space

Fig.6

Fig.7

Face the eccentric pins inwards

Face the eccentric pins outwards

Eccentric pins Eccentric pins

cMake sure if the overall

silicon seal of the

Pinlock® Original Insert

Lens is attached firmly

to the shield by

mounting the shield on

the helmet. If there is

any space between

them, refer to “How to

Adjust Pinlock® Original

*Please mount the shield on the helmet when checking if the Pinlock® Original Insert Lens is attached firmly to the

shield. Otherwise, the shield might be spread out by the pressure from the lens and it cannot be assured if the lens

has attached on the shield firmly.

dPeel off the protective film of the Pinlock® Original Insert Lens.

–

How to Remove Pinlock® Original Insert Lens

–

Section view of

the shield

Insert Lens after Attachment” and adjust the lens.

so that the Pinlock® Original Insert Lens will be pushed out

and there would not be any space between the Pinlock®

Original Insert Lens and the shield.

so that the Pinlock® Original Insert Lens will

be loose.

Facing the eccentric

pins inwards

Facing the eccentric

pins outwards

Pinlock® Original Insert Lens is pushed out so

that it will be in close contact with the shield.

Loosening the Pinlock®

Original Insert Lens

* Please read carefully the “CAUTION” and the “CAUTION *Pinlock® Original Insert

Lens” on the next page.

1Remove/Replace Chinstrap Covers•••••P-5

2Fastening Chinstraps•••••P-6

3"Ventilation System" and "Wake Stabilizer PATENTED"•••••P-7

4Open/Close Each Ventilation•••••P-8

5Remove/Replace Shield•••••P-9

6Remove/Replace Shield Ratchets•••••P-11

7Open/Close Inner Sunshade•••••P-12

8Remove/Replace Inner Sunshade•••••P-13

9Remove/Replace Cheek Pads•••••P-18

10 Remove/Replace Inner Pad•••••P-19

Exchangeable Inner Pad, Cheek Pads and Chinstrap Covers

•••••P-21

Cleaning of Interiors

•••••P-21

11 Remove/Replace Wind Shutter-2•••••P-22

12 Remove/Replace Breath Guard•••••P-23

NOTE

IMPORTANT

Shield Ratchet Screw

Screw-inserting holes

1205342_Kabuto Engels.indd 8 13-07-12 09:53