KANSAI SPECIAL LX-SP Series Manuale utente

INSTRUCTION

Industrial

Sewing

Machines

LX5801SP

First published : April 2006

No. 060035

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INTRODUCTION

Thank you for your purchasing Kansai Special’s LX-SP Series.

Read and study this instruction manual carefully before beginning any

procedures and save it for later use.

1. This instruction manual describes setting-up and adjustment procedures for this

machine.

2. Before operating the machine, make sure the pulley cover, safety cover, etc. are

secured.

3. Before adjusting, cleaning, threading the machine or replacing the needle, be sure to

turn off the power.

4. Please do not start the machine with no oil in the reservoir.

5. Refer to the parts list as well as this instruction manual before maintenance.

6. The contents described in this instruction manual are subject to change without

notice.

Indication of serial number

Model

Zip code

0 6 0 0 0 0 1

The year of manufacture

Serial number

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CONTENTS

1. SPECIFICATION

··························································1

2. SETTING UP THE MOTOR

2-1 Installing the synchronizer ··········································1

2-2 Adjusting the needle stop position ································1

2-3 Max. machine speed ···················································1

3. SETTING UP THE SEQUIN DEVICE

3-1 Installing the sequin device ·········································2

3-2 Installing the sequin reel ············································2

3-3 Inserting the sequin tape ············································3

3-4 Connecting the electric cord ·········································4

3-5 Checking the sequin feed timing ···································4

4. ADJUSTING THE SEQUIN DEVICE

4-1 Adjusting the sequin cutting position ····························5

4-2 Adjusting the sequin hole position against the needle ······7

4-3 Adjusting the height of sequin device ····························8

4-4 Adjusting the sequin feed timing ··································8

4-5 Changing the sequin guide ··········································8

5. SETTING UP & OPERATING THE CONTROL BOX

5-1 Description ································································9

5-2 Connecting the power wire ··········································9

5-3 Functions of the control box ······································· 10

5-4 Applying the new settings ········································· 13

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【1】SPECIFICATION

Machine model LX5801（1 needle, double chain stitch）

Machine motor Servo Motor

Max. machine speed 600rpm

Standard needle type UY128GAS #14

Sequin size 5mm（Factory Setting）

3mm（Including optional presser foot & guide）

7mm（Including optional presser foot & guide）

Sewing pattern

1 sequin on every stitches

1 sequin on 2 stitches

1 sequin on 10 stitches（max）

Sequin reel size A sequin reel of 180 mm in diameter

Power supply for sequin device AC220V Single-phase

【2】SETTING UP THE MOTOR

2-1 Installing the synchronizer

■Install the synchronizer A to the machine pulley and

tighten the screws B temporarily. (Fig.1)

■Set the position bar C to the guide groove of the

synchronizer A and tighten the nut D. (Fig.1)

2-2 Adjusting the needle stop position

■In order to align a mark “P” of hand pulley with the

setting mark, adjust the synchronizer A after

loosening the screws B. (Fig.1,2)

2-3 Max. machine speed

■In case of the sequin size at 7mm, reduce the max. machine speed to 500 rpm.

〜

600ｒｐｍ

The needle must be at its highest position

(Fig.1)

(Fig.2)

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【3】SETTING UP THE SEQUIN DEVICE

3-1 Installing the sequin device

■Install the sequin device to the head cover with

screws A. (Fig.3)

■Tighten the screws A after checking the followings.

1. The needle drops into the center of sequin hole.

(Fig.4)

2. The clearance range between the bottom surface

of sequin device and the top surface of the

needle plate should be 1.5~2.0mm.

And then, make sure it is paralleled. (Fig.5)

3-2 Installing the sequin reel

■Set the sequin reel on the device as the following figure. (Fig.6)

■In case of setting the reverse rolled reel, the additional guide roller is needed as the above

figure. (Fig.7)

■Take away the original guide roller, and then assemble the assist plate and the additional

guide roller to the device with a nut “M4.” Lastly, assemble the original guide roller to

the assist plate. (Fig.7)

(Fig.3)

(Fig.5)(Fig.4)

(Fig.6)

(Fig.7)

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3-3 Inserting the sequin tape

■Insert the sequin tape to the sequin guide. Refer to the following figure. (Fig.9)

■In case of the reverse rolled reel, threading way is different. Refer to the following figure.

(Fig.8)

■Thread the sequin tape under the resilient plate,

moving the sequin pressure foot up. (Fig.10)

■The top edge of the sequin pressure foot and the

sequin feed nail shall be positioned on the center of

the sequin hole. (Fig.11)

(Fig.9)(Fig.8)

(Fig.10)

(Fig.11)

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3-4 Connecting the electric cord

■Connect the electric cord as the following figure. (Fig.12)

3-5 Checking the sequin feed timing

■Proper timing is the moment which a sequin starts

to be fed, when the point of needle reaches

0.5~1.0mm above from the sequin surface on its

upstroke. (Fig.13)

■Turn on the power, and check the sequin feed timing

by turning the hand pulley slowly.

■If the feed timing is incorrect, need to be adjusted.

Refer to “4-4 Adjusting the sequin feed timing” on

page. 8.

(Fig.12) (Fig.13)

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【4】ADJUSTING THE SEQUIN DEVICE

4-1 Adjusting the sequin cutting position

■Feed a sequin by pushing the feeding bar. A

reference figure is on the page. 6. (Fig.16)

■Cut a sequin by pushing down the movable knife as

the figure on the right. (Fig.14)

Correct cutting position

※ No necessary to adjust.

Wrong cutting position ( a )

※ Move forward the feeding nail toward

the movable knife.

Wrong cutting position ( b )

※ Move backward the feeding nail

in the opposite direction against the movable knife.

※ In case of 3mm sequin, adjust the feeding

nail position at the second sequin from

the movable knife.

(Fig.14)

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■In case of wrong cutting position, adjust it with the following procedures.

1. Loosen the screw X on the sequin pressure foot

bracket. Refer to the right figure. (Fig.15)

2. Loosen the screw Z on the feeding bar to release

itself freely from the shaft. (Fig.16)

3. In case of wrong cutting position (a), loosen the nut

Y. Then, adjust the cutting position by turning up

the adjusting screw W, while pushing the feeding

bar to the direction “A” as the following figure.

(Fig.16)

4. In case of wrong cutting position (b), loosen the nut

Y. Then, adjust the cutting position by turning

down the adjusting screw W, while pulling the

sequin tape to the direction “B” as the following

figure. (Fig.16)

5. After adjustment, tighten the nut Y.

Lastly, tighten the screw Z on the feeding bar,

while pressing the feeding bar against the

adjusting screw W. (Fig.16)

Wrong cutting Adjusting

screw Position of the

feeding nail

Too Short

Too Long

6. When the top edge of the sequin presser foot is positioned on the center of the sequin

hole, and also, the top edge of the sequin feed nail is positioned on the center of the

another sequin hole, tighten the screw on the bracket of the sequin presser

foot.(Fig.17)

※The position is different depending on the size of the sequin. (Fig.18)

7. Check the sequin cutting position after test cut.

Adjust it until showing the correct cutting position with repeating above procedures.

(Fig.15)

(Fig.16)

(Fig.17)

(Fig.18)

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4-2 Adjusting the sequin hole position against the needle

Note: This adjustment is necessary only for:

If the needle drop position is incorrect into the sequin hole, after followed “4-1 Adjusting

the sequin cutting position.”

■Adjusting the front-back position

1. Loosen the screw A and B. (Fig.21)

2. Adjust the needle drop position into the center

of the sequin hole, while pressing the feeding

bar by hand. (Fig.19,20)

3. After adjusting the position, fasten the screw

A.(Fig.21)

4. While keeping the feeding bar position by

pressing, tighten the screw B. (Fig.20)

■Adjusting the left-right position

1. Loosen the screw C after opening the lock lever.

(Fig.21)

2. Adjust the needle position to be dropped into

the center of sequin hole by turning round the

eccentric screw by a flathead screwdriver.

※When the sequin hole is positioned at the left

side against the needle, adjust it after

tightening the screw D. (Fig.22)

3. Tighten the screw C after adjusting the

position.(Fig.21)

4. Tighten the nut F after the screw D touches

onto the side face at the correct needle drop

position into the center of the sequin hole.

(Fig.22)

※Check back once more to “Adjusting front-back position”, after finishing this

adjustment.

(Fig.19)

(Fig.21)

(Fig.20)

(Fig.22)

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