Kargo Master 80070 Scheda tecnica

ASSEMBLY INSTRUCTIONS

for :

80070 TOP MOUNT

CAMPER SHELL

NV200/City Express

Transit Connect, and

ProMaster City

Version 2

(916) 638-8703 (800) 343-7486

• 11261 Trade Center Drive • Rancho Cordova, CA 95742 •

•www.kargomaster.com •

Transit

ASSEMBLY INSTRUCTIONS

Read all instructions carefully and follow each

step in proper sequence for ease and speed in

assembling your KARGO-MASTER RACK.

See below for nuts and bolts diagram.

80070 Top Mount

Camper Shell & Transit

Connect Rack

L11

WARNING!

NOTE:

Shaded numbers ( ) in this view

correspond to instruction steps in this

assembly package.

WE RECOMMEND THAT YOU NOT EXCEED 200 LBS. OF EVENLY

SPACED CARGO. TOO MUCH WEIGHT COULD DAMAGE YOUR

CAMPER SHELL. KARGO MASTER MAKES NO REPRESENTATION

OR WARRANTYAS TO THE AMOUNT OF WEIGHT THAT CAN BE

CARRIED SAFELY BY OR WITHOUT DAMAGING YOUR SHELL. FOR

GUIDANCE, WE RECOMMEND THAT YOU CONSULT THE CAMPER

SHELL MANUFACTURER.

DRILLING HOLES IN THE CAMPER SHELL ROOF MAY VOID THE

WARRANTY. WE RECOMMEND THAT YOU HAVE ANAUTHORIZED

CAMPER SHELL DEALER DRILLAND MOUNT THE RACK FOOT

PLATES.

SECURE ALL CARGO PROPERLY FOR SAFE TRANSPORTATION.

2012 KargoMaster-TMCS-3:1

A (4 ea.)

B (4 ea.)

E (16 ea.)

G (8 ea.)

80070 Bolt Kit

1/2" x 2 1/4"

Button Head Bolt

1/2" Nyloc Jam Nut 5/16" x 1"

Carriage Bolt 5/16" x 3/4"

Button Head Bolt H (8 ea.)

5/16" Lock Washer

K (4 ea.)

3/8" x 4"

Hex Bolt

I (36 ea.)

5/16" Flat Washer J (24 ea.)

5/16" Lock Nut

N (4 ea.) Mounting Bracket Spacers

P (4 ea.)

1/2" SAE Flat Washer

L (8 ea.)

3/8" SAE Flat Washer

M (4 ea.)

3/8" Lock Nut

D (4 ea.)

M8 x 32

S (8 ea.)

5/16" x 1 1/4"

Button Head Bolt

S (8 ea.)

Camper Shell Rubber Pad

HardwarePack

(Q)

QTY:4

RoundRubberPad

(R)

QTY:4

24mmODFenderWasher

(T)

QTY:4

M8NylocNut

(U)

QTY:4

ThickRubberPad

(V)

QTY:4

ProMasterCityBracket

(W)

QTY:4

ProMasterCityRubberPad

(Y)

QTY:8

M6FlatHeadBolt

14+Trans

t

onnetan



ProMasterCityKit

ForTECHNICALSUPPORTCall:800‐343‐7486Monday‐Friday7:00A.M.to4:00P.M(PST)

GOOP APPLICATION

Apply a healthy air tight bead of goop

around

every

swaged joint as shown, to

prevent moisture from leaking into and out

of the joint. If this is not done properly, the

inside surface of the tubes can rust and

rusty water can leak out. Maintainthis

joint seal throughout the life of your rack.

Swaged joint & holes

Smooth goop at swaged joint & holes

TMCS_3:1

STEP 1 A

#1 = Cover entire swedge joints with

goop and slide FRONT U- BAR onto side

rails and bolt together with bolts A, and

jam nut B.

STEP 2

#1 = Cover entire swedge joints with

goop and slide REAR U- BAR onto side

rails and bolt together with bolts A, and

jam nut B.

M L

CAMPER SHELL and Promaster City

STEP 3

TMCS_3:1

#1 = Position rear cross bar behind the ½” button head

bolt A that attaches the rear U bar to the side channel.

Loosely bolt clamp plates together with bolts E, washer I

and lock nuts J. J I

#2 = With the camper shell rear door fully opened, E

measure the distance from the open rear door to the front

most point of the camper shell roof, where you will be

locating the front mounting plates. See diagram in STEP 5.

#3 = Position the front cross bar so that the distance from the

rear U bar to the front cross bar is as per the measurement

above. The objective is to locate the front foot as far forward on

the camper shell roof as possible, but at the same time making

sure that the opened camper shell rear door will not hit the rear

U bar. See diagram in STEP 5. Loosely bolt clamp plates

together with bolts E, washer I and lock nuts J.

STEP 4 (CAMPER SHELL ONLY)

#1 = There are 8 mounting feet in your box. There are

4 identical feet (these are the taller ones with the three

holed flange on the bottom). These will be used for

Camper Shell installation. Find these now.

L K

#2 = Position the Camper Shell feet into the

slider brackets on the cross bars.

#3 = Place the spacer N inside the mounting

brackets. Loosely bolt the feet to slider brackets

using bolts K, washers L and lock nuts M.

STEP 5

(CAMPER SHELL ONLY)

TMCS_3:1

#1 = Place a rubber roof pad under each foot

flange, align the holes, and temporarily secure it in

place with tape. Do not tape over the holes.

#2 = Carefully place the assembled rack onto the top of the

camper shell and position it centered side to side. Examine

the underside of your camper shell to see if the manufacture

has molded any reinforcement pads into the roof. If so,

position the feet so that the mount bolts will go through the

pads. If not, we recommend that you consult the camper shell

manufacture for optimal foot location. Typically, the front feet

should be as far forward as possible, the rear feet should be

as far back as possible, and all feet should to the outer most

shoulder of the shell. When the rack has been positioned as

described above, BE SURE that the there is at least 2”

clearance between the rear U-bar and the fully opened rear

camper shell door. BE SURE that the INSIDE backing plate

will be clear of any obstacles inside the camper shell roof.

After final positioning, tighten down the cross bar clamps. 2h

Rack

Cross Beam

Feet Flange

Rubber

Roof Pad

( inside )

Fiberglass

Camper Shell

STEP 6

(CAMPER SHELL ONLY)

TMCS_3:1

NOTE: Be sure that the INSIDE backing plate will be

clear of any obstacles inside the camper shell roof.

#1 = With the rack properly positioned, mark the

TWO outer holes (not the middle hole) on the foot

flange where the through bolts will go through.

See diagram.

WARNING!

•DRILLING HOLES IN THE CAMPER SHELL ROOF MAY VOID

THE WARRANTY. WE RECOMMEND THAT YOU HAVE AN

AUTHORIZED CAMPER SHELL DEALER DRILL AND MOUNT THE

RACK FOOTPLATES.

#2 = Remove the rack from the roof. CAREFULLY drill

a small pilot hole through the shell. With a 5/16 bit, drill

up from inside, about half way through the fiberglass.

From outside, drill down to finish the hole.

STEP 7

(CAMPER SHELL ONLY)

Foot

#1 = CAREFULLY lift each foot one at a

time, remove the tape, and reposition the

rubber roof pad so that the holes are aligned.

Foot

Foot Flange

Rubber

#2 = Secure each foot flange, outside rubber

roof pad, inside rubber roof pad, and inside

backing plate using through bolts S,

flat washers I, and lock nuts J. Unless you

have really long arms, this is a two man job.

Fiberglass

Camper Shell

( inside )

Rubber

Roof Pad

Inside Roof

Clamp Plate

Inside Rubber

Backing Pad

( inside )

Rubber

Backing Plate

Tighten down all nuts & bolts and THAT'S IT! You are now ready to use your rack.

Promaster City

** USE CROSS BAR MOUNTING LOCATIONS FROM CAMPER SHELL FOR PROMASTER CITY

#1 = There are 8 mounting feet in your box, SEE NEXT PAGE FOR DETAILS. There are 4 Feet (these are the ones with a flange

and a four holes in the bottom) that will be used for the Promaster City.

#2 = Position the Transit Connect feet into the slider brackets on the crossbars.

#3 = Place the spacer N inside the mounting brackets. Loosely bolt the feet to slider brackets

using bolts K, washers Land lock nuts M.

#4 = The Promaster City has 8 threaded embosses in the roof. Remove existing plugs to

expose threaded embosses.

#5 = Bolt "Foot Mount Plate" to embossed holes using two M6 Flat head bolts in each mounting location.

Be sure to place the larger rubber pad that lines up with the embossed holes. Repeat in all 4 corners of van.

TIGHTEN

FRONT

STEP 4

#6 = Place assembled rack onto the top of previously installed Foot Mount Plates.

Bolt to roof using a flat washer and a M8 NYLOC nut.

Align and square rack onto vehicle.

TIGHTEN all bolts from previous steps

Tighten Down all nuts & bolts and THAT'S IT! You are now ready to use your rack

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