KENTMASTER 160-JI Manuale utente

REV B: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 1 OF 28

OPERATOR’S MANUAL

INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK

IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR

SERVICING THIS TOOL.

HOG SPLITTING SAW with INVERTER

TOOL DATA

MODEL: 160-JI

ASSEMBLY NO. 1600510

TYPE: ELECTRICAL OPERATED

WITH INVERTER

NET WEIGHT: 120 LBS (55 KG)

MOTOR HORSEPOWER: 3HP

REV B: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 2 OF 28

OPERATING AND SAFETY INSTRUCTIONS

DO NOT OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTOOD THE SAFETY

INSTRUCTIONS AND OPERATING MANUALS.

DO NOT OPERATE THIS TOOL UNTIL YOU HAVE RECEIVED TRAINING IN THE HANDLING,

OPERATION AND USE OF THIS TOOL.

STOP USING A MALFUNCTIONING OR DEFECTIVE TOOL IMMEDIATELY. REPORT ANY

PROBLEMS OR DEFECTS TO YOUR SUPERVISOR FOR REMOVAL OF THE TOOL FROM

SERVICE.

DO NOT ATTEMPT TO REPAIR THE TOOL YOURSELF.

DO NOT ALLOW UNAUTHORIZED PERSONS TO USE TOOL.

REMOVE AND DISCONNECT POWER FROM THE TOOL WHEN TOOL IS LEFT UNATTENDED OR

IS NOT IN USE.

NEVER TIE DOWN, BYPASS, ALTER OR MODIFY THE ACTIVATING SWITCHES OR TRIGGERS OF

THIS TOOL.

NEVER MAKE ALTERATIONS OR MODIFICATIONS TO THIS TOOL.

BE CONSTANTLY AWARE AND ALERT FOR UNSAFE CONDITIONS AND REPORT THEM

IMMEDIATELY TO YOUR SUPERVISOR.

NEVER PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE CUTTING PATH OF THE

TOOL.

NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE

CUTTING PATH OF THE TOOL.

DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND

TO TEST OR OPERATE THIS TOOL.

DO NOT USE THIS TOOL FOR ANY PURPOSE OTHER THAN IT’S INTENDED PURPOSE.

WHEN OPERATING THIS TOOL WEAR THE PROTECTIVE GEAR AND SAFETY EQUIPMENT

SUPPLIED TO YOU.

THE NOISE EMISSION (SOUND PRESSURE LEVEL) AT THE WORKSTATION MAY EXCEED 80 dB

(A). EAR AND SOUND PROTECTION GEAR IS REQUIRED.

= Hazards or unsafe practices which could result in severe personal injury,

death or substantial property damage.

= Hazards or unsafe practices which could result in minor personal injury,

product or property damage.

= Important installation, operation or maintenance information.

!WARNING

!CAUTION

!WARNING

!CAUTION

!NOTICE

REV B: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 3 OF 28

OPERATING INSTRUCTIONS

ONLY TRAINED PERSONNEL ARE TO OPERATE THIS TOOL.

1. TO ENSURE TOOL IS OPERATING PROPERLY, PERFORM FOLLOWING STEPS AT START OF EACH SHIFT:

•MAKE SURE TOOL MOVES UP AND DOWN FREELY WHILE HANGING FROM BALANCER OVERHEAD.

•WITH POWER TO TOOL TURNED ON, TEST TRIGGER FOR PROPER OPERATION.

•DEPRESS EACH TRIGGER SEPARATELY. TOOL SHOULD NOT ACTIVATE. DEPRESS BOTH TRIGGERS.

TOOL SHOULD ACTIVATE.

•IF TOOL HAS "ANTI-TIE DOWN" OPTION, BOTH TRIGGERS MUST BE DEPRESSED SIMULTANEOUSLY FOR

TOOL TO ACTIVATE.

•THIS TOOL HAS AN ELECTRO-MAGNETIC DISC BRAKE ASSEMBLY THAT ACTIVATES WHEN EITHER TRIGGER IS

RELEASED. THIS ELIMINATES COASTING OF SAW BLADE WHEN TOOL IS DEACTIVATED.

2. TO PERFORM WORK, HOLD TOOL FIRMLY AT BOTH HANDLES. SQUEEZE TRIGGERS TO ACTIVATE TOOL.

3. SAW CARCASS THROUGH THE TAILBONE, MOVING DOWNWARD IN A STRAIGHT LINE.

4. DO NOT EXERT EXCESSIVE PRESSURE. ALLOW TIME FOR TOOL TO CUT.

5. CUT DOWNWARD IN A STRAIGHT LINE THROUGH SHOULDER AND NECK OF CARACASS.

MAINTENANCE

ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE

AND SERVICE TO THIS TOOL.

THE COMPRESSED AIR DISTRIBUTION SYSTEM MUST BE LARGE ENOUGH TO SUPPLY AN ADEQUATE VOLUME OF CLEAN

AND DRY COMPRESSED AIR TO THE TOOL.

TOOL REQUIRES GREASING AFTER EVERY 40 HOURS OF OPERATION. GREASE ONE LOCATION USING KENTMASTER

GREASE (PART NO. 7903070).

BLADE REMOVAL AND CLEANING

ALWAYS DISCONNECT POWER SUPPLY FROM TOOL BEFORE INSTALLING OR

REMOVING BLADE FROM TOOL.

ALWAYS WEAR WIRE MESH GLOVES WHEN INSTALLING OR REMOVING BLADE FROM TOOL.

1. REMOVE SCREW (ITEM NO. 1, FIG. NO. 1).

2. REMOVE PARTS (ITEM NO. 2-4, FIG. NO. 1).

3. CLEAN ALL PARTS REMOVED WITH SOAP AND WATER.

4. SHARPEN OR REPLACE BLADES WHEN NECESSARY AND LUBRICATE ALL PARTS.

5. REASSEMBLE IN REVERSE ORDER.

!WARNING

REV B: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 4 OF 28

Figure 1 MODEL 160 – BLADE REPLACMENT

SERVICE

1. KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM.

2. USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL.

3. CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION.

REV B: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 5 OF 28

PARTS BOOK

160-JI

Figure 2 MODEL “160-JI” – MAIN ASSEMBLY

REV B: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 6 OF 28

1600510: 160-JI, HOG SPLITTING SAW (with Inverter)

ITEM PART # DESCRIPTION QTY

1 OPTIONS MOTOR ASSEMBLY, 3HP 1

1302970 DRIVE SHAFT HOUSING - NOSE, STANDARD TORQUE 1

2 1302552 DRIVE SHAFT HOUSING - NOSE, HIGH TORQUE 1

3 1302500 GUARD FOR 16" BLADE 1

4000550 16" SAW BLADE, 40 TEETH, DOUBLE SKIP TOOTH 1

4000180 16" SAW BLADE, 120 TEETH, THIN RIM 1

4 4000490 16" SAW BLADE, 40 TEETH, DOUBLE SKIP TOOTH, HEAVY-DUTY 1

7400151 VARIABLE DRIVE ASS'Y, 5HP, 380V - 460V, 3PH 1

5 7400163 VARIABLE DRIVE ASS'Y, 5HP, 200V - 240V, 3PH 1

6 1001940 INSULATION PLATE 1

7 1300180 SPLASH GUARD 1

8 1300400 SLEEVE 1

9 1300830 FLANGE - SAW BLADE 1

10 1301800 COVER, WIRE BOX 1

11 1301870 GASKET 1

12 1302150 MOUNTING PLATE 1

13 1302350 GASKET 1

14 1302550 REAR HANDLE ASSEMBLY, ATD 1

15 1302560 FORWARD HANDLE ASSEMBLY, ATD 1

16 1302620 WIRE BOX 1

17 1302950 POWER SUPPLY, 14/7 1

18 2000130 ON-OFF PLATE 1

19 2000140 BOOT, TOGGLE SWITCH 1

20 2000730 SWITCH 1

21 7011650 SPRAY NOZLE 1

22 7025110 SHUT OFF VALVE 1

23 8029040 SCREW 4

24 8411060 SCREW 6

25 8413100 SCREW 2

26 8413180 SCREW 5

27 8413200 SCREW 1

28 8417580 SCREW 1

29 8505100 WASHER 2

30 8506170 WASHER 1

31 8507150 WASHER 8

Figure 3 BOM FOR MODEL “160-JI”

REV B: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 7 OF 28

MOTOR ASSEMBLY, 3HP

Figure 4 3HP MOTOR ASSEMBLY

REV B: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 8 OF 28

MOTOR ASSEMBLY 416V, 3PH, 50HZ, 3HP, 4.3 AMPS 1600830-416-350 2340130

MOTOR ASSEMBLY 208V, 3PH, 50HZ, 3HP, 8.3 AMPS 1600830-208-350 2340130

MOTOR ASSEMBLY 380V, 3PH, 50HZ, 3HP, 5.1 AMPS 1600820-380-350 2340120

MOTOR ASSEMBLY 220V, 3PH, 50HZ, 3HP, 8.8 AMPS 1600820-220-350 2340120

MOTOR ASSEMBLY 230V, 3PH, 50HZ, 3HP, 8.8 AMPS 1600810-230-350 2340110

MOTOR ASSEMBLY 115V, 3PH, 50HZ, 3HP, 17.6 AMPS 1600810-115-350 2340110

MOTOR ASSEMBLY 42V, 3PH, 50HZ, 3HP, 47.0AMPS 1600800 2340100

MOTOR ASSEMBLY 460V, 3PH, 60HZ, 3HP, 4.1AMPS 1600830-460-360 2340130

MOTOR ASSEMBLY 230V, 3PH, 60HZ, 3HP, 8.2AMPS 1600830-230-360 2340130

MOTOR ASSEMBLY 550V, 3PH, 60HZ, 3HP, 3.8AMPS 1600850 2340150

MOTOR ASSEMBLY 380V, 3PH, 60HZ, 3HP, 5.0AMPS 1600840-380-360 2340140

MOTOR ASSEMBLY 220V, 3PH, 60HZ, 3HP, 8.6AMPS 1600840-220-360 2340140

MOTOR OPTION DESCRIPTION MOTOR ASSEMBLY STATOR

160-JB AND 160 JB-A MOTOR ASSEMBLY

16008__: MOTOR ASSEMBLY, 3HP

ITEM PART # DESCRIPTION QTY

1 OPTIONS STATOR 1

2 1000070 MOTOR, FRONT END BELL 1

3 1000190 CLAMP 1

4 1300070 HOUSING - REAR MOTOR BRG. 1

5 1300390 SPLINE BOLT - DRIVE 1

6 1300710 HOUSING - FRONT MOTOR BRG. 1

7 1302173 HANGER 1

8 1600630 ROTOR ASSEMBLY, 3 HP 1

9 1600640 MOTOR SHELL 1

10 1600680 MOTOR END BELL - REAR 1

11 1600690 ROD 4

12 1600710 WIRE CONDUICT 1

13 2000040 NAME PLATE 1

14 3204050 BEARING 1

15 3204060 BEARING 1

16 5100980 RETAINING RING 1

17 5101180 RETAINING RING 1

18 8026020 SCREW 2

19 8081020 SCREW 4

20 8241060 SCREW 4

21 8313030 SET SCREW 3

22 8411080 SCREW 4

23 8501130 NUT 4

24 8507100 WASHER 4

Figure 5 BOM FOR 3HP MOTOR ASSEMBLY

REV B: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 9 OF 28

Figure 6 ROTOR ASSEMBLY, 3HP

Rotor- Shaft – Impeller Assembly (Item 1600730) has to be balanced.

MOTOR DISASSEMBLY AND REASSEMBLY PROCEDURE

1. RODS (ITEM 1600690) ARE ASSEMBLED TO BELL. AVOID HITTING WINDINGS OF STATOR WITH LOOSE

ENDS OF RODS.

2. USING A GEAR PULLER, PULL HOUSINGS (ITEMS 4 AND 6, FIG. 8) FROM SHAFT (ITEM 8, FIG 8)

3. PULL STATOR (ITEM 1, FIG. 8) OUT OF SHELL (ITEM 9, FIG.8). (APPLYING HEAT (ABOUT 200° F, 93° C) TO

SHELL WILL EXPAND IT. STATOR WILL BE EASIER TO REMOVE.

TO REASSEMBLY MOTOR REVERSE STEPS 1 TO 3.

1600630: ROTOR ASSEMBLY, 3 HP

ITEM PART # DESCRIPTION QTY

1 1600730 IMPELLER 1

2 1600620 SHAFT 1

3 2340610 ROTOR 1

REV B: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 10 OF 28

POWER SUPPLY

POWER SUPPLY 14/7

Figure 7 1302950: POWER SUPPLY, 14/7

Figure 8 2001140: WATERPROOF RECEPTACLE, 8 WIRE

1302950: POWER SUPPLY14/7

ITEM PART # DESCRIPTION QTY

1 2001140 WATERPROOF RECEPTACLE, 8 WIRE 1

2 2007040 CORD AND PLUG ASSEMBLY (14/7) 1

2001140: WATERPROOF RECEPTACLE, 8 WIRE

ITEM PART # DESCRIPTION QTY

1 2001150 TRIPLOC HOUSING ONLY 1

2 2001160 GASKET 1

3 2001170 MALE PLUG, 8 WIRE 1

4 8031050 SCREW 4

5 8507100 WASHER 4

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