Kilotech CTR Series Manuale utente

K I L O T E C H

If you should have any questions, please call 1.800.694.4445

and ask for our Technical Service Specialist.

Aug 18, 1999 Work Instructions WI-4.19-COV-CTR-001

Rev 00

CTR series Service Manual

1st Generation CTR series – trimpot calibration

2nd Generation CTR series – keypad calibration

♦CTR series Repair Overview

♦Calibration Instructions

♦Technical Service Bulletins

♦Recommended Parts List

CTR series COUNTING SCALES

CTR series COUNTING SCALESCTR series COUNTING SCALES

CTR series COUNTING SCALES

Reference

TSB-CTR-002

board

Check

if ch arg in g

properly

Check fuse

ON/OFF

switch

No power

Check

load

cell

Replace

analog

board

Calibrate

scale

Doesn't weigh

properly

Check

keypad

overlay

Keypad

doesn't work

Replace

load cell

& calib rate

Replace

analog board

& calib rate

Unit

drifts

Check

sample

quantity

Check

sample

size

Not

counting properly

Reference

TSB-CTR-002

Shows

LLLLL or

display flashes

Check

analog

board

Displays

H or L

CTR series

Aug 18, 1999 Work Instructions WI - 4.19 : REPOV-CTR-001

Rev 00

K I L O T E C H

If you should have any questions, please call 1.800.694.4445

and ask for our Technical Service Specialist.

Aug 18, 1999 Work Instructions WI-4.19 -CAL-CTR-SUMMARY-001

Rev 00

Calibration Instructions

CTR-C001 1st generation ( trimpot calibration )

CTR-C002 2nd generation ( keypad calibration )

K I L O T E C H

If you should have any questions, please call 1.800.694.4445

and ask for our Technical Service Specialist.

Aug 18, 1999 Work Instructions WI-4.19-CAL-CTR-001

Rev 00

Calibration Instructions : CTR-C001

qMODELS : CTR series – 1st generation

qACTION : Calibration instructions

_________________________________________________________________________________________________

1. The first generation of CTR models uses a VR3 trimpot to calibrate the scale. It is located by removing

the black plug on the right hand side of the unit.

2. Turn the unit ON and place the full capacity of the appropriate unit on the platter. ( i.e. CTR30 = 30kg )

3. With a screwdriver, turn the VR3 trimpot clockwise to increase the value until it matches the weight on

the platter. Turning it counter-clockwise will decrease the value.

4. Remove the weight from the platter. Press the ZERO key to return the scale to a “0” reading.

5. Place the weight again on the platter and check for accuracy. If the scale doesn’t weigh accurately,

repeat steps 1 –4. If it still doesn’t weigh properly, please contact Technical Support at 1-800-694-4445

K I L O T E C H

If you should have any questions, please call 1.800.694.4445

and ask for our Technical Service Specialist.

Aug 18, 1999 Work Instructions WI-4.19-CAL-CTR-002

Rev 00

Calibration Instructions : CTR-C002

qMODELS : CTR series – 2nd generation

qACTION : Calibration instructions

_________________________________________________________________________________________________

1. The second generation of CTR models is calibrated using the keypad.

2. While holding the WS key, power the unit on.

3. After 10 seconds, the weight display will read “1”.

4. Press the ZERO key and the display will change to “2”

5. Press the WS key and the display will change to “3”

6. Press the ZERO key and the display will change to “123”

7. Turn the scale OFF.

8. While holding the WS key, power the unit on again.

9. Remove your finger from the WS key and the display will show numbers, counting backwards from

999999 and then show the calibration value.

10. Put the appropriate weight on the platter, equivalent to the calibration value ( i.e. display shows 30000

means you should put 30kg )

11. Let the weight settle on the platter for approx. 5 seconds

12. Press the WS key and the scale will beep, indicating that the calibration is complete.

13. Remove the weight from the platter and turn the unit OFF

14. Power the units ON again, place the weight back on the platter and check for accuracy.

15. If the unit is not weighing accurately, then repeat procedures 1 to 14. If it continues to weigh

inaccurately, please contact Technical Support at 1-800-694-4445

K I L O T E C H

If you should have any questions, please call 1.800.694.4445

and ask for our Technical Service Specialist.

Aug 18, 1999 Work Instructions WI-4.19 -TSB-CTR- SUMMARY-001

Rev 00

Technical Service Bulletins

CTR-TSB-001 Load cell replacement ( both generations )

CTR-TSB-002 No power, shows LLLL or display flashes

( both generations )

CTR-TSB-003 Factory code settings ( 2nd generation )

K I L O T E C H

Aug 26, 1999 Work Instructions WI-4.19-TSB-CTR-002

Rev 00

Technical Service Bulletin : CTR-TSB002

qMODELS : CTR series - all capacities ( 1st & 2nd generation )

qACTION : No power to the unit or flashes LLL / HHH on display

_________________________________________________________________________________________________

The CTR model is powered by a rechargeable battery and includes an adapter for recharging. It is important

to note that if you are using an adapter, other than the one included with the scale, the specifications should be

identical or you risk damaging the unit.

The standard adapter included with the CTR models has the following specifications:

Input values 120VAC 60Hz 6.5W

Output values 6VDC 500mA

If you are experiencing a lost in power, please make sure that the scale has been charged for a sufficient

period of time, using the appropriate adapter.

You should also keep the unit charged even though you are using it at a stationary location. This will ensure

that the batteries are always sufficiently charged when you need to unit to be mobile and used with the battery

power only.

Using the unit without sufficiently charging the battery can cause permanent damaged to the battery and may

necessitate the battery to be changed before its normal useful life.

If you should have any questions, please call 1.800.694.4445

and ask for our Technical Service Specialist

K I L O T E C H

Aug 26, 1999 Work Instructions WI-4.19-TSB-CTR-003

Rev 00

Technical Service Bulletin : CTR-TSB003

qMODELS : CTR series - all capacities ( 2nd generation )

qACTION : Entering factory code settings

_________________________________________________________________________________________________

In cases where the factory code settings have to be entered to return the scale to its standard setting, please

follow the following instructions:

1. While holding the ZERO key, power the unit ON

2. Within 10 seconds, the display will show “4”

3. Release the ZERO key and press the WS key, the display will show “5”

4. Press the ZERO key again and it will show “6”

5. Press the WS key again and it will show “456”

6. Turn the scale OFF

By performing steps 1 to 6, you have released the code settings and you are now ready to enter factory code

settings. The factory setting codes are the following:

PP 0

P0 0

P1 1

P2 0

P3 9

The following steps tells you how to set the above codes:

1. While holding the ZERO key, power the unit ON

2. When the display show a code reference in form of a left handed and a right handed code ( i.e. left - PP

right – 2 ), release the ZERO key.

3. If the code is the right one ( i.e. PP 0 ), then simply press the WS key to accept and it will automatically

bring you to the second code setting ( i.e. P0 )

4. If the code is incorrect, then use the ZERO key move the right handed code until it is at the right setting

( i.e. if the code on the display shows P0 1, keep pressing the ZERO key until it is a 0 ( giving you a P0

0 code ). When you have the right code, simply press the WS key to accept and move forward to the

next code ( i.e. P1 )

5. When you have properly set all the codes and the display goes to P4, simply turn the unit OFF

If you should have any questions, please call 1.800.694.4445

and ask for our Technical Service Specialist

K I L O T E C H

If you should have any questions, please call 1.800.694.4445

and ask for our Technical Service Specialist.

Aug 18, 1999 Work Instructions WI-4.19 RPL-CTR-001

Rev 00

Recommended Parts List

CTR series

Item Description Item Number Generation

CTR6 main PCB 862150 All

CTR12 main PCB 862152 All

CTR30 main PCB 865154 All

Adapter 862142 All

Keypad 862140 All

Battery 862147 All

Plastic cover 862130 All

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