Koehler K1798 Series Guida
Operation and Instruction Manual
REV A
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
http://www.koehlerinstrument.com • e-mail: info@koehlerinstrument.com
Petroleum Testing & Analysis Instrumentation • Custom Design & Manufacturing
K1798X
Corrosion Preventative Properties
Apparatus
CERTIFICATE OF CONFORMANCE
Corrosion Preventive Properties Apparatus
K1798X
This certificate verifies that part number K1798X, Corrosion Preventive Properties
Apparatus, was manufactured in conformance with the applicable standards set
forth in this certification.
Specifications: ASTM D1743-73
FTM 791-4012
This unit is tested before it leaves the factory, to ensure total functionality and
compliance to the above specifications and ASTM standards. Test and inspection
records are on file for verification.
Jesse Kelly
Application Engineer
Koehler Instrument Company
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WEEE Directive Compliance Statement
Background
The goal of the WEEE Directive is to encourage design of environment-friendly products that increase reuse,
recycling and other forms of recovery to reduce waste streams and applies to listed Electronic and Electrical
Equipment (EEE) and Koehler's equipment falls broadly into Appendix 1A; Section 9 Monitoring and Control
Equipment: Measuring, weighing or adjusting appliances for household or as laboratory equipment.
Any associated non-embedded equipment such as Lighting (Saybolt Color) and PCs/Printers also fall under
WEEE. If provided with an order these ancillary items must be WEEE compliant. For these and other
reasons (printer cartridges are regionalized) the equipment must be supplied through a third party supplier in
Europe.
The WEEE Directive applies to electrical and electronic equipment falling under the categories set out in
Annex IA provided that the equipment concerned is not part of another type of equipment that does not fall
within the scope of this Directive. Annex IB contains a list of products which fall under the categories set out
in Annex IA.
http://eur-lex.europa.eu/LexUriServ/LexUriServ.do?uri=OJ:L:2003:037:0024:0038:en:PDF
We do not qualify for any of the 10 exemption categories.
http://www.dpa-system.dk/en/WEEE/Products/Exemptions
Professional use
For equipment defined for ’professional use’ local authorities have no role to play. Producers and importers
are basically responsible for collection of WEEE recyclables from the professional user and for subsequent
management. A separate statement is given cataloging the items that require separation from the equipment
along with basic information on subsequent processing or recycling prior to disposal of the equipment.
http://www.dpa-system.dk/en/WEEE/Products/Private-or-professional-use
Responsibility for Registration and Annual Reporting:
Koehler will not sell directly to end users in the EU and so has no responsibility to register within each EU
state and to make annual reports. Koehler declares that this responsibility is born by the importer who is the
first level of the distribution chain and is subject to producer responsibility. We will communicate this in
writing to our distributor/importers in the EU stating they are responsible to satisfy WEEE registration and
reporting requirements in the EU states where they conduct sales activities.
It is illegal to market electrical and electronic equipment covered by producer responsibility without being
registered.
http://www.dpa-system.dk/en/WEEE/Producers/Whoissubjecttoproducerresponsibility
Product Design
Koehler's designs allow for complete disassembly to a modular level which usually allows for standard
recycling. A qualified refrigeration system technician must be consulted when disassembling and de-
commissioning any equipment with refrigeration systems.
Koehler's scientific testing equipment is robustly designed to function over a long service life and are typically
repaired many times over the course of years rather than being replaced. We believe that re-use and
refurbishment is the very best form of re-cycling.
All batteries must be readily removable not soldered in place.
Recycling instructions
In the event that replacement becomes necessary, we will include instructions, particularized to each
instrument that informs the customer of their recycling responsibilities and giving them guidance in doing this.
K1798X Corrosion Preventative Properties Apparatus
Operation and Instruction Manual
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All Koehler equipment has been placed on the market since 13th August 2005 and so Koehler is defined as a
"new WEEE producer". As such we must provide information on refurbishment, treatment, and re-use.
Our instrument manual will include this compliance statement and indicate that any collection of materials will
be handled by their authorized distributor. In the event that the distributor is unreachable or is no longer a
distributor for Koehler Instrument, Co., other arrangements may be made including accepting the materials
directly.
Recycling is free of charge. Shipping is the responsibility of the end users. Whether shipping to a distributor or
to Koehler directly, safe, properly declared, and labeled packaging and shipping expenses are the sole
responsibility of the end user.
WEEE Marking
Since Koehler products are subject to the WEEE Directive we must display the WEEE symbol shown above
in accordance with European Standard EN 50419 on the equipment. It must be indelible, at least 5mm in
height, and clearly legible. If the equipment is too small the mark must be in the product literature, guarantee
certificate, or on the packaging. Rules on marking are established in section 49 of the WEEE Order.
Koehler Instrument Company, Inc.
c/o RECYCLING
1595 Sycamore, Ave.
Bohemia, NY 11716
As a minimum the following substances, preparations and components have to be removed from any
separately collected WEEE:
- Mercury containing components, such as switches or backlighting lamps (compact fluorescent lamps, CFL),
- Batteries
- Printed circuit boards if the surface of the printed circuit board is greater than 10 square centimeters (about
4 sq in.),
- Toner cartridges, liquid and pasty, as well as color toner,
- Chlorofluorocarbons (CFC), hydrochlorofluorocarbons (HCFC) or hydrofluorocarbons (HFC), hydrocarbons
(HC)
- Liquid crystal displays (together with their casing where appropriate) of a surface greater than 100 square
centimeters and all those back-lighted with gas discharge lamps,
- External electric cables
- Components containing refractory ceramic fibers as described in Commission Directive 97/69/EC of 5
December 1997 adapting to technical progress Council Directive 67/548/EEC relating to the classification,
packaging and labeling of dangerous substances (2),
- Electrolyte capacitors containing substances of concern (height > 25 mm, diameter > 25 mm or
proportionately similar volume)
2. The following components of WEEE that is separately collected have to be treated as indicated:
- Equipment containing gases that are ozone depleting or have a global warming potential (GWP) above 15,
such as those contained in foams and refrigeration circuits: the gases must be properly extracted and
properly treated. Ozone-depleting gases must be treated in accordance with Regulation (EC) No 2037/2000
of the European Parliament and of the Council of 29 June 2000 on substances that deplete the ozone layer
(4).
K1798X Corrosion Preventative Properties Apparatus
Operation and Instruction Manual
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Table of Contents
1Introduction ...................................................................................................................6
1.1 Koehler’s Commitment to Our Customers .............................................................................................6
1.2 Recommended Resources and Publications.........................................................................................6
1.3 Instrument Specifications.......................................................................................................................6
2Safety Information and Warnings ................................................................................7
3Getting Started...............................................................................................................7
3.1 Packing List............................................................................................................................................7
3.2 Unpacking ..............................................................................................................................................8
3.3 Setup......................................................................................................................................................8
3.4 Pre-operational safety checks................................................................................................................8
4Description.....................................................................................................................9
4.1 Instrument Descriptions .........................................................................................................................9
5Operation .....................................................................................................................10
5.1 Preparation of Bearings .......................................................................................................................10
5.2 Standardization of Thrust Loading Device...........................................................................................10
5.3 Grease Packing Procedure..................................................................................................................11
5.4 Bearing Holder Assembly Procedure...................................................................................................12
5.5 Test Procedure.....................................................................................................................................13
5.6 Rating Procedure .................................................................................................................................14
6Maintenance.................................................................................................................14
6.1 Routine Maintenance ...........................................................................................................................14
6.2 Replacement Parts...............................................................................................................................14
7Wiring Diagrams..........................................................................................................15
7.1 115V Unit Wiring (K17980)..................................................................................................................15
7.2 220-240V Unit Wiring (K17989)...........................................................................................................16
8Service..........................................................................................................................17
9Storage.........................................................................................................................17
10 Warranty.......................................................................................................................17
11 Returned Goods Policy...............................................................................................17
Notes..................................................................................................................................18
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Operation and Instruction Manual
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1 Introduction
The Koehler K1798X, Corrosion Preventative
Properties Apparatus is designed to determine the
corrosion preventative properties of greases when
distributed in a tapered roller bearing stored under
wet conditions
This manual provides important information
regarding safety, technical reference, installation
requirements, operating condition specifications,
user facility resource requirements, and operating
instructions for the Pressure Viscometer. This
manual should also be used in conjunction with
applicable published laboratory procedures.
Information on these procedures is given in
section 1.2.
1.1 Koehler’s Commitment to Our
Customers
Providing quality testing instrumentation and
technical support services for research and testing
laboratories has been our specialty for more than
50 years. At Koehler, the primary focus of our
business is providing you with the full support of
your laboratory testing needs. Our products are
backed by our staff of technically knowledgeable,
trained specialists who are experienced in both
petroleum products testing and instrument service
to better understand your requirements and
provide you with the best solutions. You can
depend on Koehler for a full range of accurate and
reliable instrumentation as well as support for your
laboratory testing programs. Please do not
hesitate to contact us at any time with your
inquiries about equipment, tests, or technical
support.
Toll Free: 1-800-878-9070 (US only)
Tel: +1 631 589 3800
Fax: +1 631 589 3815
Email: info@koehlerinstrument.com
http://www.koehlerinstrument.com
1.2 Recommended Resources and
Publications
1. American Society for Testing and Materials
(ASTM)
100 Barr Harbor Drive
West Conshohocken, Pennsylvania 19428-
2959, USA
Tel: +1 610 832 9500
Fax: +1 610 832 9555
http://www.astm.org
email: service@astm.org
ASTM Publication:
ASTM D1743: Standard Test Method for
Determining Corrosion Preventive
Properties of Lubricating Greases
ASTM D4950: Classification and
Specification for Automotive Service
Greases
1.3 Instrument Specifications
Models:
K17980
K17989
Electrical
Requirements:
115V 60Hz
230 V 50/60Hz
Drive Motor Speed:
1750 RPM
Dimensions
(lxwxh,in.(cm)):
10x15x20
(25.4x38.1x50.8)
Net Weight:
27 lbs (12.2kg)
Shipping
Dimensions:
5 Cu. ft.
Shipping Weight:
36 lbs (16.3 kg)
Altitude:
Rated for use below
2000m
Environmental
Conditions:
As per section 1.4.1 of
IEC 61010
Questo manuale è adatto per i seguenti modelli
2
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