Kreg KMA4100 Manuale utente
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WARNING Every user must read and follow instructions and safety precautions in this manual.
Failure to do so could result in serious injury. Save manual for future reference.
Crosscut Station
Manual applies to Item # KMA4100 and KMA4100-INT
2
Safety Precautions
WARNING Before using a power tool with this product, read, and follow the tool manufacturer’s instructions
and safety precautions in addition to the safety precautions below to reduce risk of serious injury from hazards
such as re, electric shock, or rotating saw blade.
■Follow your saw manufacturer’s instructions and safety precautions.
■Always wear personal protective equipment required by the saw manufacturer.
■Do not allow familiarity gained from frequent use of your tools to replace safe work practices. A moment of
carelessness is sufcient to cause serious injury.
■Avoid awkward hand positions where a sudden slip could cause contact with the rotating blade.
■This product is only intended for use with circular saws. Not intended for use with other power tools such as
routers or jig saws.
■Always secure the cutting station to prevent movement while cutting.
■Do not attempt bevel cuts with this product.
■Inspect your workpiece before cutting. If the workpiece is bowed or warped, ensure there is no gap between
the workpiece and fence along the cut line.
■Always secure the workpiece with a rm grip ensuring your hand stays
outside of the cutting area as designated by the symbol.
WARNING Do not operate this tool or any machinery while under the inuence of drugs, alcohol, or
medications.
WARNING This product can expose you to chemicals including Acrylonitrile, which is known to the State of
California to cause cancer. For more information go to www.P65Warnings.ca.gov.
WARNING Drilling, sawing, sanding or machining wood products can expose you to wood dust, a substance
known to the State of California to cause cancer. Avoid inhaling wood dust or use a dust mask or other
safeguards for personal protection. For more information go to www.P65Warnings.ca.gov/wood.
Pre-Assembly
WARNING Avoid cutting irregular-shaped workpieces that can twist, rock, or slip while being cut.
Review this section before you begin. Ensure you have all tools/materials that were in the package on hand and
compare them with the items listed in the Hardware Included and Product Description sections. If any item is
missing, do not use this product. Contact customer service or return product to place of purchase.
Table of Contents
Safety Precautions . . . . . . . . . . . . . . . . 2
Pre-Assembly . . . . . . . . . . . . . . . . . . . 2
Recommended Tools (Not Included). . . . . . . 3
Hardware Included. . . . . . . . . . . . . . . . 3
Product Description . . . . . . . . . . . . . . . 3
Assembly . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . 6
Make your Kerf Line Cut . . . . . . . . . . . . . 6
Make a 90° Cut . . . . . . . . . . . . . . . . . 7
Cut Different Angles . . . . . . . . . . . . . . . 8
Cut Long Workpieces . . . . . . . . . . . . . . 8
Care and Cleaning . . . . . . . . . . . . . . . . 9
Troubleshooting . . . . . . . . . . . . . . . . . . 9
3
Recommended Tools (Not Included)
Phillips Screwdriver
Hardware Included
CC - Large Screw – 4AA - Small Screw – 12 BB - Rail Bracket with
Top Screw – 2
Product Description
A
B
C
D
D
E
F
H
G
I
Part Description Part Description
A Cutting base F Material hold-down clamps
B Fixed saw guide rail G Adjustable fence
C Adjustable saw guide rail H Front blade guard actuator board
D Material support wings with detachable blocks I Angle indicators
E Sure-Cut™ back board
4
Assembly
Complete the steps in this section to assemble your Crosscut Station.
1 Attach the Material Support Wings
a. Attach the right and left material support wings (D)
to the cutting base (A) using four small screws (AA).
2 Attach the Sure-Cut™ Back Board
a. Attach the front blade guard actuator board (H) and Sure-Cut™ back board (E) in place using four large screws
(CC).
H
E
CC
AA
A
D
5
3 Attach the Guide Rails
WARNING Ensure rails are installed per the instructions below to keep your hand a safe distance from the
rotating blade while cutting.
a. Ensure your saw blade is as centered as possible on the cutting surface. To accomplish this, set your xed
saw guide rail (B) on the front and back boards (H and E) on the side opposite of your blade (as shown).
b. Set your adjustable saw guide rail (C) on the front and back boards (H and E) to the width of your saw base
plate.
c. Position the saw so that the blade is as centered as possible, and secure the xed saw guide rail (B) to the
corresponding holes in the front and back boards (H and E).
Note Depending on your saw type, this may result in the xed rail being opposite the picture shown. The
goal is to have your saw blade positioned as centered as much as possible in the cutting surface.
AA
B
C
H
E
4 Attach the Rail Brackets
a. Set your saw aside and connect the adjustable saw
guide rail brackets (BB) to the closest available
holes on the front and back boards (H and E) using
small screws (AA).
b. Tighten the top screws on the brackets (BB) to x
rail in place.
AA
BB
5 Attach the Fence and Clamps
a. If needed, slide the adjustable fence (G) and/or
material hold-down clamps (F) into place on the
material support wings (D).
G
D
F
6
Operation
WARNING Always make sure the Crosscut Station is secured to prevent movement while cutting.
Use the procedures in this section to begin using your Crosscut Station.
The following examples show placement for a left blade saw.
Sure-Grip™ feet help to hold Crosscut Station in place while cutting. If
a stronger hold is needed, you can afx the station to your work bench
using two screws (not provided) and attaching through the holes in the
side tracks, as shown by the arrows on the right.
Make your Kerf Line Cut
a. Before you make your kerf line, set the saw cut depth to 2" (just enough to score the bottom cut surface of the
cutting base (A)).
b. Align the base of your saw to the rails behind the front blade guard actuator board (H).
c. Start your saw, and while keeping your saw at to the guide rails, allow the front blade guard actuator board
(H) to engage the blade guard while making a cut through it.
WARNING Do not try to lower the saw into the cut by using one hand to open the blade guard. Doing so could
result in a saw kick back and serious injury.
ATTENTION Stop the saw and allow the blade to come to a stop once the center of the saw blade has cut
through the Sure-Cut™ back board (E). Pushing well beyond the rails can cause a widening of your kerf line(1)
and could affect your cut accuracy. See the images below for the proper stopping point as noted by the X symbol.
A
H
E
1
7
Make a 90° Cut
a. Mark your workpiece to the desired length (2).
b. Align the mark (2) with one edge of the saw kerf line (1), making sure that the workpiece is aligned to the blade
so the blade will cut through the cutoff (waste) portion of the board (marked with an X in the illustration), and
not through the side of the workpiece you want to keep.
c. Use the clamps (F) to help hold the workpiece on either side of the rails. In addition, use your hands to hold
your workpiece outside of the cutting surface.
WARNING Do not reach behind the saw blade or the fence with either hand to hold down or support the
workpiece, remove wood scraps, or for any other reason while cutting. The spinning saw blade may be so close
to your hand that you may be seriously injured.
d. Align the front of your saw base to the rails and start the saw. Move the saw through the cut until you have cut
entirely through your workpiece (center of the blade at the Sure-Cut™ back board).
e. Stop the saw and release the trigger while the saw is still on the rails. Once the motor has stopped, lift your
saw and remove the workpiece and cutoff piece from the cutting station. This step keeps your kerf line true to
your saw.
WARNING Do not cut pieces that are too small to be securely held or clamped.
WARNING Always secure the workpiece with a rm grip ensuring your hand stays outside of the cutting area as
designated by the symbol.
2
1
F
8
Cut Different Angles
ATTENTION The width of the board you will be able
to cut will vary depending on your saw and where you
position the fence.
ATTENTION If you are not cutting the angle on
the end of the board, cut to length at 90° before
cutting the angle.
a. Position the front of the adjustable fence (G)
to the desired angle line on the material
support wings (D) on either side of the
cutting station and tighten in place.
WARNING Position the end of the workpiece
away from the Sure-Cut™ back board to
avoid binding of the blade and kickback.
b. Tighten the fence in place and then
follow the steps and precautions in
Make a 90° Cut for making the cut.
Cut Long Workpieces
WARNING Support long workpieces to prevent them
from sagging or shifting during the cut.
Extend the material support wings (D) for proper
support for the cut. If cutting longer boards, you can
easily remove the detachable block (1) and place near
the end of the board for outfeed and infeed support.
To remove the detachable block, lift the block straight
up from the support wing.
G
D
1
I
D
G
1
D
9
Care and Cleaning
Keep dust and debris clear of all surfaces, including under the Crosscut Station and all Sure-Grip™ surfaces.
Troubleshooting
If accuracy of cuts is affected by misuse or improperly tightened parts, please contact our Customer Experience
Team for assistance in replacement of cutting surfaces.
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08/2020 NKXXXX V1
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