KSB Deep Lift System Istruzioni per l'installazione
Lifting Accessory
Deep Lift System
Installation/Operating Manual
Mat. No.: 01512337
Legal information/Copyright
Installation/Operating Manual Deep Lift System
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB SE & Co. KGaA, Frankenthal 16/06/2020
Contents
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Contents
1 General.................................................................................................................................................... 5
1.1 Principles ...........................................................................................................................................................5
1.2 Target group.....................................................................................................................................................5
1.3 Other applicable documents............................................................................................................................5
1.4 Symbols .............................................................................................................................................................5
1.5 Key to safety symbols/markings.......................................................................................................................5
2 Safety...................................................................................................................................................... 7
2.1 General..............................................................................................................................................................7
2.2 Intended use .....................................................................................................................................................7
2.3 Personnel qualification and personnel training.............................................................................................7
2.4 Consequences and risks caused by non-compliance with these operating instructions ..............................7
2.5 Safety awareness ..............................................................................................................................................8
2.6 Safety information for the user/operator.......................................................................................................8
2.7 Safety information for maintenance, inspection and installation ................................................................8
2.8 Unauthorised modes of operation..................................................................................................................8
3 Transport/Storage/Disposal .................................................................................................................. 9
3.1 Checking the condition upon delivery............................................................................................................9
3.2 Transport...........................................................................................................................................................9
3.2.1 Placing down the lifting accessory......................................................................................................9
3.3 Storage/preservation........................................................................................................................................9
3.4 Return to supplier...........................................................................................................................................10
3.5 Disposal ...........................................................................................................................................................11
4 Description............................................................................................................................................ 12
4.1 General description ........................................................................................................................................12
4.2 Designation.....................................................................................................................................................12
4.3 Product information.......................................................................................................................................12
4.3.1 Product information as per Regulation No. 1907/2006(REACH) ....................................................12
4.4 Name plate......................................................................................................................................................12
4.5 Configuration and function...........................................................................................................................13
4.6 Dimensions and weights ................................................................................................................................13
4.7 Operating limits..............................................................................................................................................14
4.8 Tightening torques.........................................................................................................................................14
4.9 Materials .........................................................................................................................................................14
5 Operation.............................................................................................................................................. 15
5.1 Safety regulations...........................................................................................................................................15
5.2 Lowering the pump set..................................................................................................................................15
5.3 Pulling out the pump set ...............................................................................................................................19
6 Servicing/Maintenance........................................................................................................................ 23
6.1 Safety regulations...........................................................................................................................................23
6.2 Maintenance/inspection.................................................................................................................................23
6.3 Cleaning ..........................................................................................................................................................24
6.4 Spare parts stock.............................................................................................................................................24
6.4.1 Ordering spare parts..........................................................................................................................24
7 Trouble-shooting.................................................................................................................................. 25
8 Related Documents.............................................................................................................................. 26
8.1 General assembly drawing with list of components ....................................................................................26
8.2 Dimensions......................................................................................................................................................27
8.2.1 Bail for Deep Lift System ...................................................................................................................27
8.2.2 Deep Lift System DLS-4 ......................................................................................................................28
8.2.3 Deep Lift System DLS-15 ....................................................................................................................28
Contents
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9 EU Declaration of Conformity............................................................................................................. 29
10 Certificate of Decontamination........................................................................................................... 30
Index ..................................................................................................................................................... 31
1 General
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1 General
1.1 Principles
This operating manual is valid for the type series and variants indicated on the front
cover.
The operating manual describes the proper and safe use of this equipment in all
phases of operation.
The name plate indicates the type series and size, the main operating data, the order
number and the order item number. The order number and order item number
clearly identify the pump set and serve as identification for all further business
processes.
In the event of damage, immediately contact your nearest KSB service facility to
maintain the right to claim under warranty.
1.2 Target group
This operating manual is aimed at the target group of trained and qualified specialist
technical personnel.
1.3 Other applicable documents
Table1: Overview of other applicable documents
Document Contents
General assembly drawing1) Sectional drawing
1.4 Symbols
Table2: Symbols used in this manual
Symbol Description
✓Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳Safety instructions
⇨Result of an action
⇨Cross-references
1.
2.
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product
1.5 Key to safety symbols/markings
Table3: Definition of safety symbols/markings
Symbol Description
!DANGER
DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
!WARNING
WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
1) If agreed to be included in the scope of supply
1 General
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Symbol Description
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
2 Safety
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2 Safety
!DANGER
All the information contained in this section refers to hazardous situations.
In addition to the present general safety information the action-related safety
information given in the other sections must be observed.
2.1 General
▪This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
▪Comply with all the safety instructions given in the individual sections of this
operating manual.
▪The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
▪The contents of this operating manual must be available to the specialist
personnel at the site at all times.
▪The operator is responsible for ensuring compliance with all local regulations not
taken into account.
2.2 Intended use
▪The lifting accessories must only be used within the limits described in this
installation/operating manual.
▪Only use lifting accessories which are in perfect technical condition.
▪Only use the lifting accessories in the fluid described in the data sheet or product
literature.
▪Consult the manufacturer about any other modes of use not described in the
data sheet or product literature.
▪Never exceed the permissible application and operating limits specified in the
data sheet or product literature regarding temperature, etc.
▪Observe all safety information and instructions in this manual.
2.3 Personnel qualification and personnel training
All personnel involved must be fully qualified to transport, operate, maintain and
inspect the equipment this manual refers to. The responsibilities, competence and
supervision of all personnel involved in operation, maintenance and inspection must
be clearly defined by the operator.
Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
Training on the product must always be supervised by specialist technical personnel.
2.4 Consequences and risks caused by non-compliance with these operating
instructions
▪Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪Non-compliance can, for example, have the following consequences:
– Risk of load or lifting accessory components falling down
– Risk of lifting accessories tipping over if positioned on inclined surfaces and/
or if not in a sufficiently stable position
– Risk of crushing and shearing injuries by moving parts or by parts under
tension
– Risk to health and environment from hazardous fluids or substances
– Failure of important product functions
2 Safety
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2.5 Safety awareness
In addition to the safety information contained in this operating manual and the
intended use, the following safety regulations shall be complied with:
▪Accident prevention, health regulations and safety regulations
▪Explosion protection regulations
▪Safety regulations for handling hazardous substances
▪Applicable standards, directives and laws
2.6 Safety information for the user/operator
▪Provide the personnel with protective equipment and make sure it is used.
▪Contain any residues of hazardous fluids (e.g. explosive, toxic, hot) so as to avoid
any danger to persons and the environment. Observe all legal requirements.
2.7 Safety information for maintenance, inspection and installation
▪Modifications or alterations of the product are only permitted with the
manufacturer's prior consent.
▪Use only original spare parts or parts/components authorised by the
manufacturer. The use of other parts/components can invalidate any liability of
the manufacturer for resulting damage.
▪The operator ensures that maintenance, inspection and installation are
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪Carry out all work at the product in the designated work area.
▪The product must have cooled down to ambient temperature.
▪Decontaminate products which have been used in fluids posing a health hazard.
2.8 Unauthorised modes of operation
Never operate the product outside the limits stated in the data sheet and in this
manual.
The warranty relating to the operating reliability and safety of the product supplied
is only valid if the product is used in accordance with its intended use.
3 Transport/Storage/Disposal
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3 Transport/Storage/Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.
3.2 Transport
DANGER
Improper transport
Danger to life from falling parts!
Damage to the pump set!
▷Use tested, marked and approved lifting accessories only.
▷The load-carrying capacity of the lifting accessory must be greater than the
weight indicated on the name plate of the product to be lifted.
▷Use the attachment point provided for attaching the lifting accessory.
▷Never suspend the pump set by its power cable.
▷Never enter the area underneath suspended load.
▷Observe the regional transport regulations.
Transport the lifting accessory as illustrated.
a) b)
Fig.1: Transporting the lifting accessory a)for lowering the pump set; b)for pulling
out the pump set
3.2.1 Placing down the lifting accessory
WARNING
Placing the lifting accessory on unsecured and uneven surfaces
Personal injury and damage to property!
▷Only place the lifting accessory on a solid and level surface.
▷Only place the lifting accessory on a surface of sufficient load-carrying capacity.
▷Use appropriate means to secure the lifting accessory against tilting or tipping
over.
3.3 Storage/preservation
Storage If the ambient conditions for storage are met, the function of the lifting accessory is
safeguarded even after a prolonged period of storage.
3 Transport/Storage/Disposal
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Table4: Ambient conditions for storage
Ambient condition Value
Relative humidity Max. 85% (non-condensing)
Ambient temperature -20°C to +80°C -4°F to +176°F
▪Store the lifting accessory in dry, vibration-free conditions, and protect it against
the weather as far as possible.
▪Store the lifting accessory in a dry room where the atmospheric humidity is as
constant as possible.
▪Prevent excessive fluctuations in atmospheric humidity (see table Ambient
conditions for storage).
If stored properly, the product will be protected for a maximum of 12 months.
Preservation Preservation will protect the lifting accessory against corrosion if it is stored or shut
down for a prolonged period of time.
WARNING
Fluids, consumables and supplies posing a health hazard
Hazard to persons and the environment!
▷Collect and dispose of any preservatives, flushing liquids and fluid residues.
▷Wear safety clothing and a protective mask, if required.
▷Observe all legal regulations on the disposal of fluids posing a health hazard.
NOTE
Observe the manufacturer's instructions for application/removal of the preservative.
1. Thoroughly clean the lifting accessory.
2. Evenly apply the preservative.
Removing the preservative Preservatives must be removed from the lifting accessory prior to commissioning.
WARNING
Fluids, consumables and supplies posing a health hazard
Hazard to persons and the environment!
▷Collect and dispose of any preservatives, flushing liquids and fluid residues.
▷Wear safety clothing and a protective mask, if required.
▷Observe all legal regulations on the disposal of fluids posing a health hazard.
NOTE
Observe the manufacturer's instructions for application/removal of the preservative.
3.4 Return to supplier
1. Prior to returning the product to the supplier, flush and clean it, particularly if it
has been used in noxious, explosive, hot or other hazardous fluids.
2. If the product has been used in fluids whose residues could lead to corrosion
damage in the presence of atmospheric humidity or could ignite upon contact
with oxygen, the product must also be neutralised and treated with anhydrous
inert gas to ensure drying.
3. Always complete and enclose a certificate of decontamination when returning
the product. (ðSection10,Page30)
Indicate any safety measures and decontamination measures taken.
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