Kval RT-2 Manuale operativo
Innovation, Quality & Honesty
Operation and Service Manual
Published: July 2, 2021
RT-2 Auto-Feed Table
RT-2 Operation and Service Manual
Kval RT-2 Operation and Service Manual
Proprietary Notice
This Manual is confidential and contains proprietary information and intellectual
property of KVAL Inc., and is to be used solely by Customer as an operating manual
for KVAL Inc. machines. Neither this Manual nor any of the information contained
herein may be reproduced or disclosed under any circumstances without the express
written permission of KVAL Inc. For authorization to copy this information, please
call Kval Customer Support at (800) 553-5825 or fax (707) 762-0485. Outside the
U.S. and Canada, call (707) 762-7367.
Manual Part Number: DOC-114-1-OPSRV
RT-2 is a trademark of Kval Incorporated.
Copyright 2021 Kval Incorporated. All rights reserved.
Beckhoff® , TwinCAT 3, and EtherCat® are registered trademarks and are licensed by
Beckhoff Automation GmbH
Windows® is a registered trademark of Microsoft Corporation.
KvalCAM® is a registered trademark of Kvalinc.
All other products are trademarks or registered trademarks of their respective holders,
all rights reserved. Reference to these products is not intended to imply affiliation with
or sponsorship of Kval Incorporated.
Contacting KVAL
Customer Service: For further information about this manual or other Kval Incorpo-
rated products, contact the Customer Support Department
• Mailing address:
Customer Support Department
Kval Incorporated
825 Petaluma Boulevard South
Petaluma, CA 94952
• Phone and Fax:
In the U.S and Canada, call (800) 553-5825 or fax (707) 762-0485
Outside the U.S. and Canada, call (707) 762-7367 or fax (707) 762-0485
• Business hours:
Technical Support:
6:00 AM to 4:00 PM Pacific Standard Time, Monday through Thursday
6:30 AM to 1:30 PM Pacific Standard Time, Friday
Parts & Service Sales:
6:30 AM to 4:00 PM Pacific Standard Time, Monday through Thursday
6:30 AM to 1:30 PM Pacific Standard Time, Friday
(Other sales related inquiries: http://www.kvalinc.com)
• Email: [email protected]
Kval RT-2 Operation and Service Manual
Kval RT-2 Operation and Service Manual
Your Feedback is Welcome: To help us design products that make your job easier
and your business more successful, we'd like to gain your perspective about your user
experience with our product - that is, the manual, the machinery, the software, etc.
What was easy or difficult to use or to learn? If you could change something about the
design, what would it be? Please email your comments and suggestions for improve-
ment to [email protected]. (NOTE: This is not a customer support email
link. For that, please refer to the Customer Service contact information above.) Thank
you!
http://www.kvalinc.com
Table of Contents
RT-2 Operation and Service Manual
Chapter 1 Introduction to the RT-2 Table
About this Manual.................................................................................1-2
Safety First!.............................................................................. 1-3
Safety Sheet Sign-Off Sheet.................................................................1-3
Safety Terminology of Labels................................................................1-3
Safety Guidelines..................................................................................1-3
Lockout-Tagout Guidelines ...................................................... 1-7
Follow the P-R-O-P-E-R lockout rule of thumb.....................................1-7
Lockout Tagout Procedure....................................................... 1-8
Pre-Steps Before Lockout Tagout.........................................................1-8
Lockout Tagout Power ..........................................................................1-8
Lockout Tagout Air Supply ....................................................................1-9
Start Maintenance.................................................................................1-9
Post Maintenance Steps.......................................................................1-9
Zero-Energy to Start-Up .......................................................... 1-10
Getting Help from KVAL........................................................... 1-12
On-Line Help.......................................................................................1-13
Safety Sign-Off Sheet .............................................................. 1-15
A Note to the Operator........................................................................1-15
Chapter 2 Operation and Lubrication of the RT-2
About the RT-2......................................................................... 2-2
Tour of the RT-2 Transfer Table ............................................................2-2
The Normal Process of a RT-2 .............................................................2-3
About the RT-2 as an Inspection Table.................................... 2-4
Typical Controls for a Inspection Table. ................................................2-4
Local Controls.......................................................................................2-5
Lubrication Schedule ............................................................... 2-6
Typical Lucubration Kit..........................................................................2-6
Lubrication Requirements........................................................ 2-7
Pillow Block Bearing Housings .............................................................2-7
Flange Bearing Housings .....................................................................2-8
Lubrication Points RT-2 ........................................................... 2-9
1-1
RT-2 Operation and Service Manual
CHAPTER 1 Introduction to the RT-2 Table
Chapter 1 at a Glance
The following information is available in this chapter:
Section Name Summary Page
Safety First! IMPORTANT safety information is
described in this section
page 1-3
Lockout-Tagout Guidelines Procedures describing Lockout Tagout. page 1-7
Zero-Energy to Start-Up Procedure to power up your machine for the
first time.
page 1-10
Getting Help from KVAL This section describes the method to con-
tact the KVAL Service Center for help. The
section includes how to get information from
the specification plate tor provide to KVAL,
service center hours, and return procedures
page 1-12
Safety Sign-Off Sheet A record to track operators that are trained
on the machine.
page 1-15
1-2
RT-2 Operation and Service Manual
About this Manual
This manual is part of a package delivered with the machine line.
Integration Package includes the following:
Operation Manual includes the following:
Chapter Title Description
1Introduction Safety Information.
2
About the RT-2 Descriptions of RT-2 operation.
Description of the lubrication
schedule.
Safety First!
1-3
RT-2 Operation and Service Manual
Safety First!
Safety Sheet Sign-Off Sheet
At the end of this chapter, there is a safety sign-off sheet. It lists personnel and machine safety cri-
teria to understand before operating the machine. It is highly recommended that personnel operat-
ing, working on a machine meet the criteria listed in this sheet. It is recommended the sheet be
signed and kept for records. See “Safety Sign-Off Sheet” on page 1-15.
Safety Terminology of Labels
In addition to the nameplate, KVAL machines may have other warning labels or decals that provide
safety information to operators. Safety labels should be clearly visible to the operator and must be
replaced if missing, damaged, or illegible.
There are three types of warning labels or decals:
• DANGER means if the danger is not avoided, it will cause death or serious injury.
• WARNING means if the warning is not heeded, it can cause death or serious
injury.
• CAUTION means if the precaution is not taken, it may cause minor or moderate
injury.
Safety Guidelines
In addition to the caution and warning labels affixed to this machine, follow the guidelines below
to help ensure the safety of equipment and personnel.
This machine is a powerful electro-mechanical motion control
system. You should test your motion system for safety under
all potential conditions. Failure to do so can result in dam-
age to equipment and/or serious injury to personnel.
Ensure that all employees who operate this machine
are aware of and adhere to all safety precautions
posted on the machine and are trained to operate this
machine in a safe manner.
Training
Safety First!
1-4
RT-2 Operation and Service Manual
Never operate the machine without proper eye and
ear protection.
Protective Gear
• Never reach hands beyond safety cage. Servo
motors can unexpectedly move quickly.
• Never clear screws or hinges out of the machine
while it is running.
• Never reach into the router area to retrieve a
hinge. The router may still be running down
after shut down.
• Never perform any maintenance unless machine
is at zero state.
• Never clean the machine while it is running.
• Never walk away from the machine while it is
running.
When the Machine is ON
The compressed air system connected to this
machine should have a three-way air valve
for shut-off and pressure relief.
All cylinders on machine are under high
pressure and can be very dangerous when
activated. Before performing any mainte-
nance or repairs on this machine turn off the
main air disconnect. Lockout and tagout
this connection.
See “Lockout Tagout Procedure” on
page 1-8.
Compressed Air
Safety First!
1-5
RT-2 Operation and Service Manual
Electrical circuitry on this
machine is protected by an
approved lockable disconnect
circuit. In addition to this equip-
ment, you must install an
approved disconnect for the
electrical power supplying this
machine.
When opening the cabinet you must first turn off the
disconnect switch. When the cabinet door is open there
is still power on the top side of the disconnect switch.
Some machines are powered by more than one supply
located at different locations. Before performing any repairs or mainte-
nance, lockout and tagout must be installed at all locations
All maintenance and repairs to electrical circuitry should only be per-
formed by a qualified electrician.
Still has power
in OFF position
Electrical
Prior to performing any maintenance, repairs,
cleaning or when clearing jammed debris, you
must disconnect, tag out, or lock out the electrical
and air pressure systems. This should be done in
accordance with applicable state and/or federal
code requirements.
Before Conducting Maintenance
Laser Warnings
On some machines, laser indicators are used to set boundaries. Follow the
manufacturers safety precautions.
Safety First!
1-6
RT-2 Operation and Service Manual
KVAL advises that you request an on-site state
safety review of your installation of this
machine. This is to ensure conformance to any
additional specific safety and health regula-
tions which apply in your geographic area.
Compliance with Codes and Regulations
Other Hazard Control Action
Report a Hazard
Before You Report an Accident
If you believe any part or operation of this machine is in
violation of any health or safety regulation, STOP pro-
duction. It is your responsibility to immediately protect
your employees against any such hazard.
Additional detailed safety guidelines are included in the
operating instructions of this manual. KVAL will be
pleased to review with you any questions you may have
regarding the safe operation of this machine
Follow Your Company’s Safety Procedures
In addition to these safety guidelines. Your company
should have on-site and machine specific safety proce-
dures to follow.
Indice
Altri manuali Kval Attrezzature industriali
Kval
Kval 558 Manuale utente
Kval
Kval 700-DC Manuale operativo
Kval
Kval 990-HQ Manuale utente
Kval
Kval Edge-SS Manuale utente
Kval
Kval Commander 3 Manuale utente
Kval
Kval 994-X Manuale utente
Kval
Kval 990-APEX Manuale utente
Kval
Kval Edge-SS Manuale utente
Kval
Kval 990FX Manuale utente
Kval
Kval 994-X Manuale utente
Kval
Kval 990FX Manuale utente
Kval
Kval 994-X Manuale operativo
Kval
Kval 960-3 Manuale operativo
Kval
Kval Commander III Manuale utente
Kval
Kval Commander 3 Manuale utente
Kval
Kval 700-C Guida utente
Kval
Kval DL-2 Manuale operativo
Kval
Kval EFX Manuale utente
Kval
Kval 990FX Manuale utente
Kval
Kval 700-C Manuale utente
