Langmatz VarioPipe Manuale utente

Installation Instructions

- VarioPipe optical fibre building cable & pipe entry system;

- VarioPipe optical fibre building cable & pipe entry system

with adapter for cartridge gun;

For wall thicknesses from 200 mm;

For Core drill hole ø 25 mm;

For media cables:

1x copper or optical fibre cable ø 6-13 mm

1x SpeedNet pipe ø 7-12 mm

1x oval cable 4/8 mm

2x micropipes ø 7 mm

Contents

english

1General information .....................................................................................................3

2Safety information........................................................................................................3

3Product description......................................................................................................4

3.1 Installation options.................................................................................................4

3.2 Dimensions ............................................................................................................4

4Package includes.........................................................................................................5

5Required tools..............................................................................................................5

6Installation....................................................................................................................6

6.1 Drill hole.................................................................................................................6

6.2 Preparing the wall duct..........................................................................................7

6.3 Preparing the media cable ....................................................................................9

6.4 Inserting the wall duct..........................................................................................10

6.5 Inserting the media cable ....................................................................................12

6.6 Injecting the sealing foam....................................................................................13

6.7 Continuing the media cable.................................................................................14

6.8 Cover (optional) ...................................................................................................15

7Accessories................................................................................................................15

8Material defects..........................................................................................................16

9Quality management..................................................................................................16

10 Disclaimer/Warranty ..................................................................................................16

11 Disposal......................................................................................................................16

12 Safety information sheet for L100 sealing foam .......................................................16

13 Contact.......................................................................................................................17

1 General information

Note!

Any person involved in the installation, operation and repair of the product

must first read, understand and follow these instructions. We accept no liability

for damage and operating malfunctions caused by failure to comply with these

instructions.

In the interest of further development, we reserve the right to change individual assemblies

and accessories as considered necessary for further safety and performance

improvements, while preserving the main features.

The copyright to these instructions remains with Langmatz GmbH.

2 Safety information

The product corresponds to the latest state-of-the-art technology at the time of printing and

is delivered in an operationally safe condition.

Unauthorised modifications, particularly to safety-related parts, are prohibited.

Langmatz GmbH warns against misuse of the product.

The operator is responsible for installing, operating and maintaining the fixtures.

The operating company is responsible for the following:

•Preventing danger to life and limb of users and third parties.

•Ensuring safe operation.

•Precluding downtime and environmental impact due to incorrect handling.

•Ensuring that protective clothing is worn when working with or on the product.

Do not use the product if it is damaged. Please contact the

hotline (see section 13 Contact).

Note!

Applicable occupational safety and environmental protection regulations must

be observed during installation, operation, maintenance or repair.

Warning!

Note the following when using L100 sealing foam:

- Wear protective gloves.

- Keep the sealing foam out of reach of children.

- Sealing foam is irritating to eyes, skin and respiratory organs and may

cause damage to health. In case of contact, rinse eyes thoroughly and

wash skin with soap and water.

- The optimum working temperature is +5°C to +40°C (ideally +10°C to

+25°C).

- Storage temperature: +5°C to +40°C (optimum +20°C).

3 Product description

The wall duct is used for the gas- and water-tight sealing of inserted copper or optical fibre

cables in buildings and can be used for wall thicknesses

of from 200 mm.

Properties:

- Gas- and water-tight to 1 bar | Water impact class to DIN 18533

- W1.1-E / W1.2-E / W2.1-E

- Waterproof concrete stress class 1 to DAfStb 2017

- Waterproof concrete stress class 2 to DAfStb 2017

3.1 Installation options

Fig. 1

The system can be installed straight at 90°

(2) or inclined (1) up to 45° upwards.

Installation is identical in both cases.

Straight installation is illustrated in these

instructions.

3.2 Dimensions

Fig. 2

- For wall thicknesses of from 200 mm

- Core hole ø 25 mm (max. ø 26 mm)

From 200

ø25 (max. ø26)

4 Package includes

Fig. 3

Item 1

Item 2

Item 3

Item 4

Item 5

Item 6

Item 7

Item 8

Item 9

Item 10

Guide element

Foam pipe

Outside flange

Dust protection for SpeedNet pipe

Universal seal ø 6 –13 mm

Universal seal 2x ø 7 mm

Dowel nail 6x40 mm

L100 sealing foam cartridge and

mixing pipe

Work gloves

Cover (depending on version)

5 Required tools

Fig. 4

2-part cartridge gun

(e.g. Ponal PP 6) or standard

caulking gun with adapter (1) for 2-

part cartridges.

Not shown:

- Rubber mallet

- Drill ø 25 mm

- Phillips screwdriver

Pozidriv size 2

6 Installation

6.1 Drill hole

Fig. 5

•The substrate must be clean, largely dry,

free of dust and grease, and there should

be no standing water.

•Drill a ø 25 mm (max. ø 26 mm) hole from

the inside to the outside.

•At the drill exit point (if present), cut out

and remove thermal insulation

(polystyrene or rigid foam panels)

including any dimpled sheet that may be

present.

•Caution!

Even out any uneven exterior masonry

around the contact surface of the outside

flange by sanding or with quick-setting

mortar.

Ensure that the entire surface of the

outside flange can be in contact.

•Restore plaster chipping or spalling >50

mm as well as damaged bitumen

coatings in "tanked walls" that are not

covered completely by the outside flange

of the wall duct.

Note: The bitumen coating must be

touched up according to DIN 18533.

Ensure a seamless join to the existing

coating.

Fig. 6

Note for inclined installation:

Trench depth = wall hole exit + 200 mm.

This clearance is needed for installation.

ø 25 (max. ø 26

mm)

min. 200 mm

Trench depth

6.2 Preparing the wall duct

Fig. 7

•Fold the foam pipe (1) together.

Fig. 8

•Place the universal seal ø 6-13 mm or

2x ø 7mm (3) on the foam pipe (2).

•Insert the foam pipe into the outside

flange (1).

Fig. 9

Inclined installation is possible up to 45°

upwards.

Fig. 10

•Remove the dust protection (1) from the

outside flange (2).

6.3 Preparing the media cable

Note: Clean the micropipe before use!

Fig. 11

•Insert the dust protection (1) into the

micropipe ø12 (2).

Fig. 12

•Insert the micropipe ø 7 or ø 10 (1) into

the

dust protection (2).

Fig. 13

•When fitted with micropipes

2x ø 7 mm (2), the dust protection is

already integrated in the universal seal

(1).

Note:

Do not use separate dust protection

here!

6.4 Inserting the wall duct

Fig. 14

Note: For installation close above the

base plate, continue with Fig. 16.

•Position the guide element (1) at the

hole and drive in until the base plate is

in contact with the wall.

•Drill a hole ø 6 at least 50 mm deep.

•Drive the dowel nail 6x40 mm (2) into

the wall and tighten.

Fig. 15

•Place the foam pipe with outside flange

(1) in the core hole and insert up to the

beginning of the snap lug

(note Fig. 18).

•Drive in the foam pipe with outside

flange with a rubber mallet until the

outside flange is fully in place.

Note:

Alternatively, the

guide element (1) can also be installed

after the outside flange (2), but note:

the wall duct must be completely

installed before foaming!

Continue with Fig. 18

Fig. 16

When installing close above the base

plate, cut off the lower part of the guide

element.

•Cut off the guide element (1) below the

marking ridges.



Building / Inside

Ground side / Outside

Building / Inside

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