Lockhard Alulift M Manuale utente

Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M"

June 2014 Page 1

Operator's Manual

MOBILE ACCESS PLATFORM

TYPE Alulift M

(Original Manual)

Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M"

June 2014 Page 2

Table of Contents

1. GENERAL INFORMATION.............................................................................................................................5

1.1. Manufacturer...................................................................................................................................................5

1.2. Machinery Marking .......................................................................................................................................5

1.3. Definitions........................................................................................................................................................5

1.4. Safety Symbols Used in this Manual........................................................................................................5

1.5. National Requirements................................................................................................................................6

1.6. Sample Declaration of Conformity...........................................................................................................7

2. TECHNICAL DATA...........................................................................................................................................8

2.1. Use of PRP type Alulift M for the Intended Purpose..........................................................................8

2.2. Failure to Use PRP type Alulift M for the Intended Purpose ..........................................................8

3. DESCRIPTION OF THE PRP CONSTRUCTION AND OPERATION AND ADJUSTMENT OF

SAFETY COMPONENTS..................................................................................................................................9

3.2. List of Components Necessary for PRP type Alulift M Assembly ............................................... 11

4. DESCRIPTION OF THE DRIVE SYSTEM CONSTRUCTION, OPERATION AND ADJUSTMENT 12

4.1 Drive Unit....................................................................................................................................................... 12

4.2 Service Brake................................................................................................................................................ 12

4.3 Emergency Brake –Emergency Gripper............................................................................................. 13

4.4 Control Pendant........................................................................................................................................... 13

4.5 Audio Alarms................................................................................................................................................ 13

4.6 Wheel Brakes................................................................................................................................................ 13

4.7 Safety System to Prevent Platform Overloading.............................................................................. 13

4.8 Drive Operating Time Meter................................................................................................................... 14

4.9 Battery Charger ........................................................................................................................................... 14

5. ASSEMBLY AND DISASSEMBLY INSTRUCTIONS................................................................................ 14

5.1. Assembly........................................................................................................................................................ 15

5.2. Conditions of Stability - Variants of Stabilizers................................................................................ 21

5.3. PRP type Alulift M Anchoring Instruction.......................................................................................... 21

5.4. Disassembly .................................................................................................................................................. 22

5.5. Battery Disassembly .................................................................................................................................. 23

6. OPERATOR'S MANUAL............................................................................................................................... 23

6.1. Control via Control Pendant.................................................................................................................... 24

6.2. Operator's Working Station..................................................................................................................... 24

6.3. Operator's Qualifications.......................................................................................................................... 24

6.4. PRP Handling ................................................................................................................................................ 24

Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M"

June 2014 Page 3

6.5. Troubleshooting .......................................................................................................................................... 24

7. HAZARDS IDENTIFICATION AND RESIDUAL RISK INFORMATION ............................................ 25

8. SAFETY GUIDELINES. ................................................................................................................................. 26

8.1. Lighting........................................................................................................................................................... 27

9. MAINTENANCE INSTRUCTIONS.............................................................................................................. 27

9.1. Maintenance Operator .............................................................................................................................. 27

9.2. Maintenance and Inspection Schedule................................................................................................ 27

9.3. Pre-Assembly Reviews............................................................................................................................. 28

9.4. Maintenance Reviews................................................................................................................................ 28

9.5. Ad hoc and Service Reviews.................................................................................................................... 28

10. CRITERIA FOR COMPONENTS REPLACEMENT.................................................................................. 29

11. STORAGE AND TRANSPORT .................................................................................................................... 29

12. SAFETY SIGNS USED ON THE PRODUCT .............................................................................................. 30

13. GUARANTEE AND WARRANTY……………………................…………………………………………………….....32

14. APPENDIX No. 1…………………………....………………………………………………………………………...………..34

15. APPENDIX No. 2…………………………….......……………………………………………………………………………..35

Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M"

June 2014 Page 4

Foreword

We would like to inform you that Mobile Access Platform type Alulift M has passed a detailed EC

type examination carried out by the certification body JOAiCW TEST Sp. z o.o. [Ltd] .

The confirmation of the positive result of the inspection carried out by JOAiCW TEST Sp z o.o. is the

Inspection Certificate of the type issued.

Lockhard Sp. z o.o. [Ltd] is the only manufacturer of the Mobile Access Platform (Polish: PRP) type

Alulift M with a mobile work platform.

The Operator's Manual is considered to be a fundamental part of the Mobile Access Platform type

Alulift M. It contains necessary information on the assembly, disassembly and operation of the

device as well as users' work safety and how to maintain its efficiency.

Full and legible user's manual must be available at all times. "Mobile Access Platform type Alulift M"

will be hereinafter abbreviated as "PRP".

In order to avoid unnecessary damage and risks, the operator's responsibility is to read,

understand and obey this Operator's Manual

In addition to the PRP's Operator's Manual, general legal provisions and regulations for accident

prevention and environmental protection in force in the user's country shall apply.

You should refer to all the national and local rules for operating PRP type Alulift M on site.

LOCKHARD is not liable for any damage resulting from failure to

comply with this Manual.

Risk in this respect shall be borne by the user.

Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M"

June 2014 Page 5

1. GENERAL INFORMATION

1.1. Manufacturer

LOCKHARD Sp. z o.o.

Gorzyce Wielkie ul. Ostrowska 74a

63-410 Ostrów Wielkopolski

Tel. +48 627347129

e-mail: office@lockhard.eu

www.lockhard.eu

1.2. Machinery Marking

1.3. Definitions

Mobile Access Platform (PRP) - is a mobile machine intended to move persons to working

positions on which they carry out work from the work platform, on the assumption that these

persons enter the platform and exit the platform in its lower access position, which consists of

the work platform with controls, a load-bearing structure, a wheel assembly.

Work platform - a part of the mobile platform, a platform with railings, which can be moved

under load to a desired working position, and from which you can perform installations, repairs,

inspections or similar works.

Operator - a designated person, suitably trained to work at heights, entitled on the basis of

knowledge and practical experience and equipped with the necessary instructions for working

with the PRP.

Safe working load - the maximum weight carried by the work platform provided for in the

draft by the manufacturer. The safe working load comprises the weight of persons, tools and

materials.

1.4. Safety Symbols Used in this Manual

In order to draw your attention to the areas in this Manual which contain important information or

indicate danger, the following symbols are used. Special attention should be paid to areas marked

with these symbols as you study the instructions for use.

Lockhard Sp. z o.o.

Gorzyce Wielkie ul.Ostrowska 74a

63-410 Ostrów Wielkopolski

POLAND

Product:

Mobile Access Platform type Alulift M

Alulift Type: M

Weight: 55 kg –475 kg

Safe working load: 250 kg

Voltage: 24V DC

Platform dimensions:

660x2400mm

Engine power: 600 W

Lift height: 12 m

Serial number: xxx

Platform speed:10 m/min

Year of manufacture: 2014

Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M"

June 2014 Page 6

Danger

This symbol indicates an immediate threat to people's life and health.

Failure to comply may result in a risk to life or a risk of serious injury and a

significant property damage.

Caution

It is a warning against possible damage to PRP or other things, if the action

marked in this way is performed incorrectly.

1.5. National Requirements

In addition to this Operator's Manual, attention should be given to the need to know and comply

with the generally applicable national and local laws and other binding regulations relating to work

safety and environmental protection in the country where the machine is used.

In the Republic of Poland "Mobile Access Platform type Alulift M" serving as a device for the

movement of persons and loads is a device qualifying for handling equipment and is subject to

technical supervision. It is the user's responsibility to report the PRP to UDT [Polish Office of

Technical Inspection].

Legal basis:

Regulation of the Council of Ministers of 7 December 2012 on types of technical devices subject to

technical inspection (Official Journal of Laws 2012 No. 0, item 1468), issued pursuant to Article 5,

paragraph 2 of the Law on technical inspection.

Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M"

June 2014 Page 7

1.6. Sample Declaration of Conformity

EC DECLARATION OF CONFORMITY

Manufacturer: LOCKHARD Sp. z o.o.

Gorzyce Wielkie ul. Ostrowska 74a

63-410 Ostrów Wielkopolski

Product: "Mobile Access Platform type Alulift M"

Serial number: XXX/20XX

Declare under our sole responsibility that the product referred to above fulfils the essential health

and safety requirements of the Directive 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF

THE COUNCIL under the harmonized standards:

PN-EN 1808+A1:2010

(EN 1808:1999+A1:2010)

item: 1, 2, 3.5, 3.6, 3.8, 3.9, 4,

5, 6, 7, 8.1, 8.3.1, 8.3.2, 8.3.5,

8.9.1, 9.1.2, 9.1.4, 9.1.8, 11.1 –

11.6, 12, 13, 14, Annex A,

Annex B

PN-EN 280:2013-11

(EN 280:2013)

item: 4, 5.5.5, 5.7, 5.8, 6, 7

PN-EN 12100:2012

(EN 12100:2012)

other standards:

PN-EN 1004:2005

(EN 1004:2004)

item: 1, 2, 3, 4, 7.1 –7.5, 7.7,

7.8, 8.3, 8.3.2.1, 8.3.2.2, 8.4. 9,

10, 11, 12, 13, Annex A

PN-EN 12810-1:2010

(EN 12810-1:2003)

item: 6.2.3, 8.2, 8.3, 8.5.2

PN-EN 12811-1:2010

(EN 12810-1:2003)

item: 4.2.2, 6.2.7, 6.2.9.2

The EC type examination was carried out by the notified body JOAiCW Test Sp. z o. o., number

NB2057, 41-103 Siemianowice Śl. ul. Wyzwolenia 14, which issued the CE Examination

Certificate No. TEST/9/MD2014

The Product carries the mark: 2057

The technical documentation is stored at:

LOCKHARD Sp. z o.o.

Gorzyce Wielkie ul. Ostrowska 74a

63-410 Ostrów Wielkopolski

Gorzyce Wielkie, dated …………….

Technical Manager:

Łukasz Leonhard

……………………………………………

……...

Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M"

June 2014 Page 8

2. TECHNICAL DATA

Safe working load

250 kg (2 persons, tools and materials)

Work platform dimensions

660x2400 mm

Maximum platform lifting

and lowering speed

10 m/min (at full battery power)

Maximum height

12 m

Maximum PRP weight

approx. 475 kg

Supplied voltage

24 VDC

Engine power

600 W

Maximum drive motor speed

3000 rpm.

Transmission ratio

1:100

Battery capacity

33 Ah

Battery voltage

2x12 V

Operating temperature

-15° C up to +40 ° C

Noise

does not exceed 70 dB

c) load exerted by PRP on its setting and on the structure design, according to:

PN- EN 12811 clause 8 c

2.1. Use of PRP type Alulift M for the Intended Purpose

"Mobile Access Platform type ALULIFT M" is a mobile machine intended to move persons to

working positions on which they carry out work from the work platform, on the assumption that

these persons enter the platform and exit the platform in its one lower access position. "Mobile

Access Platform type ALULIFT M" consists of the work platform with controls, a load-bearing

structure and a wheel assembly.

"Mobile Access Platform type Alulift M" can be used indoors and outdoors.

2.2. Failure to Use PRP type Alulift M for the Intended Purpose

It is prohibited to use the PRP as a crane.

It is prohibited to use and move the PRPP when wind speed exceeds (12m/s - 6 on the

Beaufort scale).

It is prohibited to use the PRP during a storm.

It is prohibited to move the PRP using any motor vehicles such as a car, forklift truck,

tractor, etc.

It is prohibited to use lifting devices (hand or mechanical winches) on the PRP.

Do not increase (obscure) the side surface of the PRP. Increasing the area exposedto the

wind will decrease machine stability.

It is prohibited to stand on the handrails, braces and stabilizers.

It is prohibited to tie rods (not for anchors) between the PRP and another structure

(buildings, other scaffolding, etc.).

It is prohibited to place any objects against the PRP structure during assembly and

operation.

Not more than 2 persons may stay on the PRP work platform.

It is prohibited to use a PRP that is not properly maintained and inspected or is not in good

technical condition.

Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M"

June 2014 Page 9

3. DESCRIPTION OF THE PRP CONSTRUCTION AND OPERATION AND ADJUSTMENT OF

SAFETY COMPONENTS

List of the "Mobile Access Platform type Alulift M" components

Each PRP component is marked with:

a) a symbol in order to identify the PRP system and its manufacturer.

b) a year of manufacture, with the last two digits being used.

Table 1

Item

No.

Component

marking

Component photo

Component

description

Weigh

[kg]

PS/14

Platform with

drive system

H264/14

Horizontal

handrail

HO264/14

Handrail with

access gate

8,5

TB264/14

Toe-boards

6,1

H95/14

Side handrail

3.9

FR95100/14

FG95100/14

Base frame (right

and left marked

with colours)

complete with

pin bolts.

Running profile

mounted on the

base frame

10.6

DB264/14

Diagonal braces

2.85

Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M"

June 2014 Page 10

HB264/14

Horizontal braces

2.70

CC05/14

Control pendant

PKS-3/W05

0.5

10.

WHEEL125/14

Small wheel

61125 CB

1.2

11.

WHEEL200/14

Large wheel

61200 CB

5.3

12.

BAT33/14

Gel batteries

Bt-02-12

2x9,5

13.

CHA1131/14

Battery charger

BAT 1131

0.45

14.

STAB3000/14

Stabilizer

4.28

15.

RA15/14

Gear rack

16.

SPR20/14

Gear

17.

GRA25/14

Gripper

(emergency

brake)

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